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Ignition System (2ZZ-GE): Inspection

  1. INSPECT SPARK PLUG 
    NOTE:
    • Never use a wire brush for cleaning.
    • Never attempt to adjust the electrode gap on used spark plug.
    • Spark plug should be replaced every 192,000 km (120,000 miles).
    1. Clean the spark plug.

      Air pressure: Below 588 kPa (6.0 kg/cm 2  , 85 psi) 

      Duration: 20 seconds or less 

      Fig 1: Cleaning Spark Plug
      G02613786Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check the spark plug for any damage on its thread and insulator.

      HINT:

      If damaged, replace the spark plug.

      Recommended spark plug: 

      SK20R11 (DENSO made) 

      IFR6A11 (NGK made) 

      Fig 2: Checking Spark Plug For Any Damage On Its Thread And Insulator
      G02613787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check the spark plug electrode gap.

      Electrode gap: 1.0 to 1.3 mm (0.039 to 0.051 in.) 

      Fig 3: Checking Spark Plug Electrode Gap
      G02613788Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT CAMSHAFT POSITION SENSOR 
    1. Using an ohmmeter, measure the resistance between the terminals.

      RESISTANCE: 

      835 to 1400 Ω at cold 

      1060 to 1645 Ω at hot 

      NOTE: Cold and Hot mean the temperature of the coils themselves. Cold is from -10°C (14°F) to 50°C (122°F) and Hot is from 50°C (122°F) to 100°C (212°F).

      HINT:

      If the resistance is not as specified, replace the camshaft position sensor.

  3. INSPECT CRANKSHAFT POSITION SENSOR 
    1. Using an ohmmeter, measure the resistance between the terminals.

      RESISTANCE: 

      1630 to 2740 Ω at cold 

      2065 to 3225 Ω at hot 

      HINT:

      If the resistance is not as specified, replace the crankshaft position sensor.

      NOTE: Cold and Hot mean the temperature of the coils themselves. Cold is from -10°C (14°F) to 50°C (122°F) and Hot is from 50°C (122°F) to 100°C (212°F).
  4. INSPECT IGNITION RELAY NO.1 
    Fig 4: Inspecting Ignition Relay No 1
    G02613789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the resistance.
      1. Using an ohmmeter, measure the resistance between the terminals.

      Standard: 

    TESTER CONNECTION - SPECIFIED CONDITION

    Tester Connection Specified Condition
    3-5 10 kΩ or higher
    3-5 Below 1 Ω (Apply battery voltage to terminals 1 and 2)

    If the resistance is not a specified, replace the ignition relay.