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Back Door Glass: Removal

  1. REMOVE BACK DOOR PANEL SUB-ASSEMBLY UPPER OUTER 
    1. Remove the center stop light.
    2. Using a torx wrench (T30), remove the 4 screws.
    3. Remove the 4 nuts.
      Fig 1: Removing Screws Using Torx Wrench
      G04466803Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the hose.
      Fig 2: Removing Hose
      G04466804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a knife, cut off the adhesive tape as shown in the illustration.
      NOTE: Do not damage the back door glass with the knife.
    6. Remove the back door panel upper outer, and then disconnect the clamp.
  2. REMOVE REAR WIPER ARM ASSEMBLY (See  REMOVAL  ) 
    Fig 3: Cutting Off Adhesive Tape
    G04466805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REAR WIPER LINK CAP 
  4. REMOVE W/WASHER PACKING NUT REAR WIPER LINK PIVOT 
  5. REMOVE RR WIPER MOTOR COVER 
  6. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY (See  REMOVAL  ) 
  7. REMOVE BACK DOOR GLASS 
    1. Using a screwdriver, remove the back door stay from the back door panel.

      HINT:

      While supporting the back door by hand, remove the back door stay.

      Fig 4: Removing Back Door Stay From Back Door Panel Using Screwdriver
      G04466806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the back door stay bolt No. 1, back door stay retainer and back door stay packing No. 2 from the back door glass.

      HINT:

      A: Back door stay bolt No. 1

      B: Back door stay packing No. 2

      C: Back door stay packing No. 1

      D: Back door stay retainer

      E: Back door glass

      Fig 5: Removing Back Door Stay Bolt No. 1, Back Door Stay Retainer
      G04466807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 nuts and back door glass.
  8. REMOVE BACK DOOR HINGE ASSEMBLY RH 
    1. Remove the 2 nuts, window glass spacer No. 1, back door hinge male pad and back door glass from the back door hinge assembly RH.
  9. REMOVE BACK DOOR HINGE ASSEMBLY LH 
    Fig 6: Removing Back Door Hinge Assembly
    G04466808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002