Fuel Injector, Intake Manifold: Inspection

INSPECT FUEL INJECTOR ASSEMBLY
1. Inspect injector resistance.
  1. Using an ohmmeter, measure the resistance between the terminals.
    Resistance:
    
    11.6 to 12.4 Ω at 20°C (68°F)
    
    If the resistance is not as specified, replace the injector.
2. Inspect the injection volume.
  NOTE:
  - This test involves high-pressure fuel and electricity. Take every precaution regarding safe handling of both the fuel and the electricity.
  - Perform this test in a safe area, and avoid any sparks or flames. Do not smoke.
  1. Install the fuel tube connector to SST (hose), then connect the tube connector to the fuel pipe (vehicle side).
    SST 09268-31011 (95336-08070, 09268-41500, 90467-13001)
    
    Fig 1: Connecting Tube Connector To Fuel Pipe Using SST
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Install the O-ring to the fuel injector.
  3. Connect SST (adaptor and hose) to the injector, and hold the injector and union with SST (clamp).
    SST 09268-31011 (95336-08070, 09268-41130, 90467-13001), 09268-41400
    
    Fig 2: Connecting SST (Adaptor And Hose) To Injector
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Put the injector into the graduated cylinder.
    CAUTION: Install a suitable vinyl tube onto the injector to contain gasoline spray.
  5. Operate the fuel pump (See ON-VEHICLE INSPECTION ).
  6. Connect SST (wire) to the injector and the battery for 15 seconds, and measure the injection volume with the graduated cylinder. Test each injector 2 or 3 times.
    SST 09842-30080
    
    Volume:
    
    84 to 100 cm ³ (5.1 to 6.0 cu in.) in 15 seconds
    
    Difference between each injector:
    
    16 cm ³ (0.96 cu in.) or less
    
    If the injection volume is not as specified, replace the injector.
  Fig 3: Connecting SST (Wire) To Injector And Battery
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Check the leakage.
  1. In the condition above, disconnect the tester probes of SST (wire) from the battery and check the fuel leakage from the injector.
    Fuel drop: 1 drop or less in 16 minutes
Fig 4: Checking Leakage
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002