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Fuel Pump: Disassembly

  1. REMOVE FUEL SUCTION SUPPORT NO. 2 
    1. Using a screwdriver with its tip wrapped with tape, disengage the 5 snap claws from the claw holes, and remove the fuel suction support.
      NOTE: Do not damage the fuel suction support.
    Fig 1: Locating Fuel Suction Support
    G04975038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL PUMP CUSHION RUBBER 
    1. Remove the fuel pump cushion rubber from the fuel pump.
    Fig 2: Locating Fuel Pump Cushion Rubber
    G04997057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the fuel sender gauge connector.
    2. Unlock the fuel sender gauge, and slide it to remove.
    Fig 3: Disconnecting Fuel Sender Gauge Connector
    G04997058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the fuel pump connector.
    2. Using a screwdriver with its tip wrapped with tape, disengage the 4 snap claws from the claw holes, and pull out the fuel suction plate.
      NOTE: Do not damage the fuel suction support.
    Fig 4: Prying Fuel Suction Plate Sub-Assembly
    G04997059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PUMP HARNESS 
    1. Disconnect the connector.
    2. Using a screwdriver, pry out the fuel pump harness.
    Fig 5: Removing Fuel Pump Harness
    G04997060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FUEL PUMP 
    1. Pull out the fuel pump from the fuel tank fuel filter.
    Fig 6: Removing Fuel Pump From Fuel Tank Fuel Filter
    G04997061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL PUMP FILTER 
    1. Using a screwdriver, pry out the clip.
    2. Pull out the fuel pump filter from the fuel pump.
    Fig 7: Prying Out Clip
    G04997062Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Pull out the fuel pressure regulator from the fuel tank fuel filter.
    2. Remove the O-ring from the fuel pressure regulator.
    Fig 8: Installing Fuel Pressure Regulator
    G04975048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002