Fuel Pump: Installation

INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
1. Install a new gasket onto the fuel tank.
2. Set the fuel suction tube assembly to the fuel tank.
  NOTE: Do not bend the arm of the fuel sender gauge.
  
  Fig 1: Identifying New Gasket & Fuel Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Fit the spline of the fuel suction tube assembly into the keyway of the fuel tank.
  
  Fig 2: Identifying Spline Of Fuel Suction Tube Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install a new retainer.
  1. Align the mark on a new retainer with the rib on the fuel tank.
    
    Fig 3: Aligning Mark On Retainer With Rib On Fuel Tank
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Using SST, turn the retainer 740° to 760° clockwise (more than 2 turns), and position the mark on the retainer within range A to install it.
    SST 09808-14020 (09808-01410, 09808-01420, 09808-01430)
    
    HINT:
    
    Align the tips of the SST with the ribs on the retainer.
    
    Fig 4: Turning Retainer Clockwise
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL TANK MAIN TUBE AND FUEL TANK RETURN TUBE (See INSTALLATION )
INSTALL FUEL TANK ASSEMBLY (See INSTALLATION )
INSTALL FUEL TANK VENT HOSE (See INSTALLATION )
CONNECT FUEL TANK MAIN TUBE AND FUEL TANK RETURN TUBE (See INSTALLATION )
CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (See INSTALLATION )
CONNECT FUEL TANK TO FILLER PIPE HOSE (See INSTALLATION )
INSTALL NO.1 FUEL TANK PROTECTOR SUB-ASSEMBLY (See INSTALLATION )
INSTALL REAR FLOOR SERVICE HOLE COVER (See INSTALLATION )
INSTALL REAR SEAT CUSHION ASSEMBLY LH (See INSTALLATION )
INSTALL REAR DOOR SCUFF PLATE LH (See INSTALLATION )
INSTALL FRONT DOOR SCUFF PLATE LH (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
CHECK FOR FUEL LEAKAGE (See ON-VEHICLE INSPECTION )