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Fuel Pump: Reassembly

  1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Install a new O-ring into the fuel pump case.
    2. Install a new O-ring onto the fuel pressure regulator.
    3. Install the pressure regulator.
      Fig 1: Identifying Fuel Pressure Regulator & O-Rings
      G05109668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP FILTER ASSEMBLY 
    1. Install the fuel filter onto the fuel pump.
      Fig 2: Identifying Fuel Filter & Fuel Pump
      G05109667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP ASSEMBLY 
    1. Connect the fuel filter to the fuel pump.
      Fig 3: Connecting Fuel Filter To Fuel Pump
      G05109666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 5 claw fittings and install the fuel pump onto the fuel pump case.
      Fig 4: Identifying Claw Fittings
      G05109673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the clamp, then connect the connector.
      Fig 5: Identifying Clamp & Connector
      G05109664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 1 FUEL SUB-TANK 
    1. Install the connector and engage the clamp.
      Fig 6: Identifying Connector & Clamp
      G05109663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 5 claws and install the fuel pump tank.
      Fig 7: Identifying Fuel Pump Tank Claws
      G05109662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Engage the claw and install the sender gauge by sliding it in the direction as shown in Fig 8.
      Fig 8: Identifying Claw
      G05109677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector.
      Fig 9: Identifying Connector
      G05109660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002