Fuel Tank: Installation

1. Connect a new fuel tank to filler pipe hose with the clamp.
   Fig 1: Identifying Fuel Tank To Filler Pipe Hose With Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Push the tube connector into the pipe until the connector makes a "click" sound and install the retainer.
   NOTE:

   • Check if there is any damage or foreign matter on the connected part of the pipe.
   • After connecting, check if the pipe and the connector are securely connected by pulling them.
   Fig 2: Pushing Tube Connector Into Pipe

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the fuel tank main tube and return tube with the 2 joint clips.
   NOTE:

   • Check that there are no scratches or foreign matter around the connected part of the fuel tube joint and plug before performing this work.
   • Check that the fuel tube joint is securely inserted into the end.
   • Check that the tube joint clips are on the collar of the fuel tube joint.
   • After installing the tube joint clip, check that the fuel tank main tube and return tube can be pulled out.

1. Install 4 new fuel tank cushions the fuel tank.
   Fig 3: Identifying New Fuel Tank Cushions

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 3 fuel tank protector with the 2 bolts and 3 claws.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)  b

   Fig 4: Identifying No. 3 Fuel Tank Protector Bolts & Claws

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Set a mission jack to the fuel tank.
2. Install the fuel tank and 2 fuel tank bands with the 2 clips, 2 pins and the 2 bolts.

   Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

   Fig 5: Identifying Fuel Tank Bands Clips, Pins And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the fuel tank vent hose.
   1. Align the fuel tank vent hose connector with the pipe, then push in the fuel tank vent connector until the retainer makes a "click" sound to connect the fuel tank vent hose to the charcoal canister.
      NOTE:

      • Check that there are no scratches or foreign matter on the disconnected parts of the fuel tank vent connector and pipe before performing the work.
      • After connecting the fuel tank vent hose, check that the fuel tank vent hose is securely connected by pulling the quick connector.
        Fig 6: Pushing In Fuel Tank Vent Connector

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Push the tube connector into the pipe until the connector makes "click" sound.
   NOTE:

   • Check that there is no damage or foreign objects on the connected part of the pipe.
   • After connecting, check if the pipe and the connector are securely connected by pulling them.
     Fig 7: Identifying Tube Connector & Pipe

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Push the tube connector into the pipe until the connector makes "click" sound.
   NOTE:

   • Check that there is no damage or foreign objects on the connected part of the pipe.
   • After connecting, check if the pipe and the connector are securely connected by pulling them.
     Fig 8: Pushing Tube Connector Into Pipe

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the fuel tank to filler pipe hose with the clamp.
   Fig 9: Identifying Fuel Tank To Filler Pipe Hose

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the fuel tank protector with the 4 nuts.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

   Fig 10: Identifying Fuel Tank Protector Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the fuel tank protector bracket with the 2 nuts, (for automatic transmission)

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 11: Identifying Fuel Tank Protector Bracket With Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the fuel tank protector bracket with the nut. (for manual transmission)

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 12: Identifying Fuel Tank Protector Bracket With Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the connector.
   Fig 13: Identifying Rear Floor Service Hole Cover Connector

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2. Install the 3 screws from the center floor.
   Fig 14: Identifying Center Floor Screws

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3. Install the center floor silencer pad LH.
4. Install the floor carpet.
   Fig 15: Identifying Center Floor Silencer Pad LH

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1. Engage the 6 claws and install the rear door scuff plate.
   Fig 16: Identifying Rear Door Scuff Plate Claws

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1. Engage the 14 claws and install the front door scuff plate.
   Fig 17: Identifying Front Door Scuff Plate Claws

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1. Install the rear seat cushion assembly LH with the 2 bolts.

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

   Fig 18: Identifying Rear Seat Cushion Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)