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Inspection Procedure

NOTE: The intelligent tester is required to conduct the following diagnostic troubleshooting procedure.

HINT:

  1. CONFIRM DTC 
    1. Turn the ignition switch OFF and wait for 10 seconds.
    2. Turn the ignition switch ON.
    3. Turn the ignition switch OFF and wait for 10 seconds.
    4. Connect the intelligent tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
    5. Turn the ignition switch ON.
    6. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
    7. Confirm DTCs and freeze frame data.

      If any EVAP system DTCs are set, the malfunctioning area can be determined using the table below.

      NOTE: If the reference pressure difference between the first and second checks is greater than the specification, the DTCs corresponding to the reference pressure (P043E, P043F, P2401, P2402 and P2419) will all be stored.
      Fig 1: Malfunctioning Area Chart
      G04968136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. PERFORM  EVAP SYSTEM CHECK (AUTO OPERATION)  
    NOTE:
    • In the EVAP SYSTEM CHECK (AUTO OPERATION), the series of 5 EVAP SYSTEM CHECK steps are performed automatically. It takes a maximum of approximately 18 minutes.
    • Do not perform the EVAP System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the leak check of the fuel tank not possible.
    • Do not run the engine during this operation.
    • When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing the EVAP System Check, keep the temperature below 35°C (95°F).
    1. Clear the DTCs (see DTC CHECK / CLEAR ).
    2. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / SYSTEM CHECK / EVAP SYS CHECK / AUTO OPERATION.
    3. After the EVAP SYSTEM CHECK is completed, check for pending DTCs by entering the following menus: DIAGNOSIS / ENHANCED OBD II / DTC INFO / PENDING CODES.

    HINT:

    If no pending DTCs are displayed, perform the Monitor Confirmation (see "Diagnostic Help" menu). After this confirmation, check for pending DTCs. If no DTCs are displayed, the EVAP system is normal.

  3. PERFORM EVAP SYSTEM CHECK (MANUAL OPERATION) 
    Fig 2: EVAP System ON\OFF Position Chart
    G05196840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • In the EVAP SYSTEM CHECK (MANUAL OPERATION), the series of 5 EVAP SYSTEM CHECK steps are performed manually.
    • Do not perform the EVAP SYSTEM CHECK when the fuel tank is more than 90% full because the cut-off valve may be closed, making the leak check of the fuel tank not possible.
    • Do not run the engine during this operation.
    • When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing the EVAP System Check, keep the temperature below 35°C (95°F).
    1. Clear the DTCs (see DTC CHECK / CLEAR ).
    2. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / SYSTEM CHECK / EVAP SYS CHECK / MANUAL OPERATION.
  4. PERFORM EVAP SYSTEM CHECK (STEP   1 /  5 ) 
    Fig 3: EVAP System ON\OFF Position Chart
    G04968146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step  15.

    Result 

    RESULT CHART

    DTC No. (1) Test Results Suspected Trouble Areas Proceed to
    - Virtually no variation in EVAP pressure Not yet determined A
    P0451  EVAP pressure fluctuates by +-0.3 kPa-g (2.25 mmHg-g) or more Canister pressure sensor noising B
    (1) These DTCs are already present in the ECM when the vehicle arrives and are confirmed in step  1.

    B: GO TO step   30

    A: GO TO Next Step 

  5. PERFORM EVAP SYSTEM CHECK (STEP   1 /  5  TO   2 /  5 ) 
    Fig 4: EVAP System ON\OFF Position Chart
    G05196842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step  15 and 2/5.

      Result 

      RESULT CHART

      DTC No. (1) Test Results Suspected Trouble Areas Proceed to
      - Virtually no variation In EVAP pressure during step  15. Then decreases to reference pressure Not yet determined A
      P2402  Small difference between EVAP pressures during steps  15 and  25 Leak detection pump stuck ON B
      (1) These DTCs are already present in the ECM when the vehicle arrives and are confirmed in step  1.

      HINT:

      The first reference pressure is the value determined in step  25.

      B: GO TO step   23

      A: GO TO Next Step 

  6. PERFORM EVAP SYSTEM CHECK (STEP   2 /  5 ) 
    Fig 5: EVAP System ON\OFF Position Chart
    G05196843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Make a note of the pressures checked in the steps below.

    1. Check the EVAP pressure 4 seconds after the leak detection pump is activated*.

      *: The leak detection pump begins to operate as step  15 proceeds to step  25.

    2. Check the EVAP pressure again when it has stabilized. This pressure is the reference pressure.

    Result 

    RESULT CHART

    DTC No. (1) Test Results Suspected Trouble Areas Proceed to
    - EVAP pressure in step (b) between -4.85 kPa-g and -1.057 kPa-g (-36.4 mmHg-g and -7.93 mmHg-g) Not yet determined A
    P043F  and P2401  EVAP pressure in step (b) -1.057 kPa-g (-7.93 mmHg-g) or more
    • Reference orifice high-flow
    • Leak detection pump stuck OFF
    B
    P043E  EVAP pressure in step (b) below -4.85 kPa-g (- 36.4 mmHg-g) Reference orifice clogged C
    P2419  EVAP pressure in step (a) more than -1.057 kPa-g (-7.93 mmHg-g) Vent valve stuck closed D
    (1) These DTCs are already present in the ECM when the vehicle arrives and are confirmed in step  1.

    B: GO TO step   11

    C: GO TO step   30

    D: GO TO step   19

    A: GO TO Next Step 

  7. PERFORM EVAP SYSTEM CHECK (STEP   2 /  5  TO   3 /  5 ) 
    Fig 6: EVAP System ON\OFF Position Chart
    G05196844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step  35.

    Result 

    RESULT CHART

    DTC No. (1) Test Results Suspected Trouble Areas Proceed to
    - EVAP pressure increases by 0.3 kPa-g (2.25 mmHg-g) or more within 10 seconds of proceeding from step  25 to step  35 Not yet determined A
    P2420  No variation in EVAP pressure despite proceeding from step  25 to step  35 Vent valve stuck open (vent) B
    P0451  No variation in EVAP pressure during steps  15 through  35 Canister pressure sensor malfunction fixed C
    (1) These DTCs are already present in the ECM when the vehicle arrives and are confirmed in step  1.

    B: GO TO step   20

    C: GO TO step   30

    A: GO TO Next Step 

  8. PERFORM EVAP SYSTEM CHECK (STEP   3 /  5 ) 
    Fig 7: EVAP System ON\OFF Position Chart
    G05196845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Wait until the EVAP pressure change is less than 0.1 kPa-g (0.75 mmHg-g) for 30 seconds.
    2. Measure the EVAP pressure and record it.

    HINT:

    A few minutes are required for the EVAP pressure to become saturated. When there is little fuel in the fuel tank, it takes up to 15 minutes.

  9. PERFORM EVAP SYSTEM CHECK (STEP   4 /  5 ) 
    Fig 8: EVAP System ON\OFF Position Chart
    G05196846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step  45.

    Result 

    RESULT CHART

    DTC No. (1) Test Results Suspected Trouble Areas Proceed to
    - EVAP pressure increases by 0.3 kPa-g (2.25 mmHg-g) or more within 10 seconds of proceeding from step  35 to step  45 Not yet determined (no leakage from EVAP system) A
    P0441  EVAP pressure increases by 0.3 kPa-g (2.25 mmHg-g) or more within 10 seconds of proceeding from step  35 to step  45 Problems in EVAP hose between purge VSV and intake manifold B
    P0441  Variation in EVAP pressure less than 0.3 kPa-g (2.25 mmHg-g) for 10 seconds, after proceeding from step  35 to step  45 Purge VSV stuck closed C
    (1) These DTCs are already present in the ECM when the vehicle arrives and are confirmed in step  1.

    B: GO TO step   15

    C: GO TO step   12

    A: GO TO Next Step 

  10. PERFORM EVAP SYSTEM CHECK (STEP   5 /  5 ) 
    Fig 9: EVAP System ON\OFF Position Chart
    G05196847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step  55.
    2. Compare the EVAP pressure in step  35 and the second reference pressure (step  55).

    Result 

    RESULT CHART

    DTC No. (1) Test Results Suspected Trouble Areas Proceed to
    - EVAP pressure (step  35) lower than second reference pressure (step  55) Not yet determined A
    P0441  and P0455  EVAP pressure (step  35) higher than [second reference pressure (step  55) x 0.2]
    • Purge VSV stuck open
    • EVAP gross leak
    B
    P0456  EVAP pressure (step  35) higher than second reference pressure (step  55) EVAP small leak B
    (1) These DTCs are already present in the ECM when the vehicle arrives and are confirmed in step  1.

    A: GO TO step   36

    B: GO TO step   12

  11. PERFORM EVAP SYSTEM CHECK (STEP   3 /  5 ) 
    Fig 10: EVAP System ON\OFF Position Chart
    G05196848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step  35.

    Result 

    RESULT CHART

    DTC No. (1) Test Results Suspected Trouble Areas Proceed to
    P043F  EVAP pressure less than [reference pressure] measured at 2/5 Reference orifice high-flow A
    P2401  EVAP pressure almost same as [reference pressure] measured at 2/5 Leak detection pump stuck OFF B
    (1) These DTCs are already present in the ECM when the vehicle arrives and are confirmed in step  1.

    HINT:

    The first reference pressure is the value determined in step  25.

    A: GO TO step   30

    B: GO TO step   23

  12. PERFORM  ACTIVE TEST   BY INTELLIGENT TESTER (PURGE VSV) 
    1. On the intelligent tester, enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / EVAP VSV.
    2. Disconnect the hose (connected to the canister) from the purge VSV.
    3. Start the engine.
    4. Using the tester, turn the purge VSV OFF.
    5. Use your finger to confirm that the purge VSV has no suction.
    6. Using the tester, turn the purge VSV ON.
    7. Use your finger to confirm that the purge VSV has suction.
    Fig 11: Disconnecting Hose From Purge VSV
    G05196849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    No suction when purge VSV turned OFF, and suction applied when turned ON Purge VSV normal A
    Suction applied when purge VSV turned OFF Purge VSV stuck open B
    No suction when purge VSV turned ON
    • Purge VSV stuck closed
    • Problems with EVAP hose between purge VSV and intake manifold
    C

    B: GO TO step   14

    C: GO TO step   15

    A: GO TO Next Step 

  13. CHECK FUEL CAP 
    1. Check that the fuel cap is correctly installed and confirm the fuel cap meets OEM specifications.
      1. Tighten the fuel cap until a few click sounds are heard.

      HINT:

      If an EVAP tester is available, use the tester to check the fuel cap.

    2. Remove the fuel cap and install it onto the fuel cap adaptor.
    3. Connect an EVAP tester pump hose to the adaptor, and pressurize the cap to 3.2 to 3.7 kPa (24 to 28 mmHg) using an EVAP tester pump.
    4. Seal the adaptor and wait for 2 minutes.
    5. Check the pressure. If the pressure is 2 kPa (15 mmHg) or more, the fuel cap is normal.

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    Fuel cap correctly installed - A
    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    Fuel cap loose
    • Fuel cap Improperly installed
    • Defective fuel cap
    • Fuel cap does not meet OEM specifications
    B
    No fuel cap - C

    A: GO TO step   29

    B: GO TO step   27

    C: GO TO step   28

  14. INSPECT PURGE VSV 
    1. Turn the ignition switch OFF.
    2. Disconnect the V4 purge VSV connector.
    3. Disconnect the hose (connected to the canister) from the purge VSV.
    4. Start the engine.
    5. Use your finger to confirm that the purge VSV has no suction.
    Fig 12: Disconnecting V4 Purge VSV Connector
    G05196850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    No suction ECM A
    Suction applied Purge VSV B

    A: GO TO step   35

    B: GO TO step   31

  15. CHECK EVAP HOSE (PURGE VSV - INTAKE MANIFOLD) 
    1. Disconnect the hose (connected to the intake manifold) from the purge VSV.
    2. Start the engine.
    3. Use your finger to confirm that the hose has suction.
    Fig 13: Disconnecting Hose From Purge VSV
    G05196851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    Suction applied EVAP hose between purge VSV and intake manifold normal A
    No suction
    • Intake manifold port
    • EVAP hose between purge VSV and intake manifold
    B

    B: GO TO step   26

    A: GO TO Next Step 

  16. INSPECT DUTY PURGE VSV 
    1. Remove the purge VSV connector.
    2. Apply battery voltage to the terminals of the purge VSV.
    3. Using an air gun, confirm that air flows from port A to port B.
    Fig 14: Applying Battery Voltage To Terminals Of Purge VSV
    G05196852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    Air flows Purge VSV normal A
    No air flows Purge VSV B

    B: GO TO step   31

    A: GO TO Next Step 

  17. CHECK HARNESS AND CONNECTOR (POWER SOURCE OF PURGE VSV) 
    1. Disconnect the V4 purge VSV connector.
    2. Turn the ignition switch ON.
    3. Measure the voltage between terminal 2 of the purge VSV connector and the body ground.
    Fig 15: Checking Harness And Connector (Power Source Of Purge VSV)
    G05190590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    9 to 14 V Normal A
    Other than result above Wire harness or connectors between purge VSV and ECM B

    B: GO TO step   32

    A: GO TO Next Step 

  18. CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM) 
    1. Disconnect the V4 purge VSV connector.
    2. Disconnect the E5 ECM connector.
    3. Measure the resistance of the wire harness side connectors.

    Standard resistance 

    TESTER CONNECTION SPECIFIED CONDITION CHART

    Tester Connection Specified Condition
    V4-1 - E5-34 (PRG) Below 1 Ω
    V4-1 or ES-34 (PRG) - Body ground 10 kΩ or higher

    OK: GO TO step   35

    NG: GO TO step   32

    Fig 16: Checking Harness And Connector (Purge VSV - ECM)
    G05196854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. PERFORM  ACTIVE TEST   BY INTELLIGENT TESTER (FOR VENT VALVE) 
    1. Turn the ignition switch ON.
    2. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VENT VALVE (ALONE).
    3. Measure the voltage between terminal VPMP (E9-5) of the ECM connector and the body ground when the vent valve is turned ON (close) and OFF (vent) using the tester.
    Fig 17: Identifying E9 Connector Terminals
    G05196855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    9 to 14 V when OFF Below 3 V when ON Vent valve A
    Below 3 V when OFF and ON ECM B

    A: GO TO step   22

    B: GO TO step   35

  20. PERFORM  ACTIVE TEST   BY INTELLIGENT TESTER (FOR VENT VALVE) 
    1. Turn the ignition switch ON.
    2. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VENT VALVE (ALONE).
    3. Measure the voltage between terminal VPMP (E9-5) of the ECM connector and the body ground when the vent valve is turned ON (close) and OFF (vent) using the tester.
    Fig 18: Identifying E9 Connector Terminals
    G05196855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    Below 3 V when OFF and ON Power source of vent valve A
    9 to 14 V when OFF Below 3 V when ON Vent valve B
    9 to 14 V when OFF and ON ECM C

    B: GO TO step   22

    C: GO TO step   35

    A: GO TO Next Step 

  21. INSPECT CANISTER PUMP MODULE (POWER SOURCE FOR VENT VALVE) 
    1. Turn the ignition switch OFF.
    2. Disconnect the L5 canister connector.
    3. Turn the ignition switch ON.
    4. Measure the voltage between +B terminal 9 of the canister connector and the body ground.
    Fig 19: Inspecting Canister Pump Module (Power Source For Vent Valve)
    G05196857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    9 to 14 V Normal A
    0 to 3V Power source wire harness of vent valve B

    B: GO TO step   32

    A: GO TO Next Step 

  22. INSPECT CANISTER PUMP MODULE (VENT VALVE OPERATION) 
    1. Turn the ignition switch OFF.
    2. Disconnect the L5 canister connector.
    3. Apply the battery voltage to terminals +B and GND of the canister pump module.
    4. Touch the canister pump module to confirm the vent valve operation.
      Fig 20: Inspecting Canister Pump Module (Vent Valve Operation)
      G05196858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    Operating Wire harness between vent valve and ECM A
    Not operating Vent valve B

    A: GO TO step   32

    B: GO TO step   30

  23. PERFORM  ACTIVE TEST   BY INTELLIGENT TESTER (FOR CANISTER PUMP MODULE [LEAK DETECTION PUMP]) 
    1. Enter the following menus: DIAGNOSIS / ENHANCED OBD II /ACTIVE TEST/VACUUM PUMP (ALONE).
    2. Measure the voltage between MPMP (E9-6) terminal of the ECM connector and the body ground when the leak detection pump is turned ON and OFF using the tester.
    Fig 21: Identifying ECM E9 Connector Terminal
    G05196859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    0 to 3 V when OFF 9 to 14 V when ON ECM normal A
    9 to 14 V when OFF 0 to 3 V when ON ECM B

    B: GO TO step   35

    A: GO TO Next Step 

  24. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM) 
    1. Turn the ignition switch OFF.
    2. Disconnect the L5 canister connector.
    3. Turn the ignition switch ON.
    4. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VACUUM PUMP (ALONE).
    5. Turn the leak detection pump ON.
    6. Measure the voltage between +B terminal 1 of the canister pump module connector and the body ground when the leak detection pump is turned ON and OFF using the tester.
    Fig 22: Checking Harness And Connector (Canister Pump Module - ECM)
    G05196860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    9 to 14 V Normal A
    0 to 3V Wire harness between ECM and leak detection pump B

    B: GO TO step   32

    A: GO TO Next Step 

  25. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE 
    1. Turn the ignition switch OFF.
    2. Disconnect the L5 canister connector.
    3. Measure the resistance of the wire harness side connectors between GND terminal 6 of the canister connector and the body ground.
    Fig 23: Checking Harness And Connector (Canister Pump Module - Ground)
    G05196861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    Below 1 Ω Leak detection pump A
    10 kΩ or higher Wire harness between leak detection pump and body ground B

    A: GO TO step   30

    B: GO TO step   32

  26. INSPECT INTAKE MANIFOLD (EVAP PURGE PORT) 
    1. Turn the ignition switch OFF.
    2. Disconnect the EVAP hose from the intake manifold.
    3. Start the engine.
    4. Use your finger to confirm that the port of the intake manifold has suction.

    Result 

    RESULT CHART

    Test Results Suspected Trouble Areas Proceed to
    Suction applied EVAP hose between intake manifold and purge VSV A
    No suction Intake manifold B

    A: GO TO step   33

    B: GO TO step   34

  27. CORRECTLY REINSTALL OR REPLACE FUEL CAP 

    HINT:

    • When reinstalling the fuel cap, tighten it until a few click sounds are heard.
    • When replacing the fuel cap, use a fuel cap that meets OEM specifications, and tighten it until a few click sounds are heard.

    NEXT: GO TO step   37

  28. REPLACE FUEL CAP 

    HINT:

    When installing the fuel cap, tighten it until a few click sounds are heard.

    NEXT: GO TO step   37

  29. LOCATE EVAP LEAK PART 
    Fig 24: Identifying EVAP Leak Part
    G05196862Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the vent hose.
    2. Connect the EVAP pressure tester tool to the vent hose with the adapter.
    3. Pressurize the EVAP system to 3.2 to 3.7 kPa (24 to 28 mmHg).
    4. Apply soapy water to the piping and connecting parts of the EVAP system.
    5. Look for areas where bubbles appear. This indicates the leak point.
    6. Repair or replace the leak point.

    HINT:

    Disconnect the hose between the canister and the fuel tank from the canister. Block the canister side and conduct an inspection. In this way, the fuel tank can be excluded as an area suspected of causing fuel leaks.

    NEXT: GO TO step   37

  30. REPLACE CANISTER ASSEMBLY 
    1. Replace the canister assembly (See REMOVAL ).
    NOTE: When replacing the canister, check the canister pump module interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; and 3) the fuel tank vent hose.
    Fig 25: Identifying Inspection Area Of Vent Hose
    G05196732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NEXT: GO TO step   37

  31. REPLACE DUTY PURGE VSV 
    1. Disconnect the connector and hoses from the purge VSV.
    2. Remove the purge VSV.
    3. Install a new purge VSV.
    4. Reconnect the connector and hose.

    NEXT: GO TO step   37

    Fig 26: Identifying Purge VSV
    G05196864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REPAIR OR REPLACE HARNESS AND CONNECTOR 

    NEXT: GO TO step   37

  33. REPLACE EVAP HOSE (INTAKE MANIFOLD - PURGE VSV) 

    NEXT: GO TO step   37

  34. INSPECT INTAKE MANIFOLD (EVAP PURGE PORT) 
    1. Check that the EVAP purge port of the intake manifold is not clogged. If necessary, replace the intake manifold.

    NEXT: GO TO step   37

  35. REPLACE ECM 
    1. Replace ECM (see ECM ).

    NEXT: GO TO step   37

  36. REPAIR OR REPLACE PARTS AND COMPONENTS INDICATED BY OUTPUT DTCS 
    1. Repair the malfunctioning areas indicated by the DTCs that had been confirmed when the vehicle was brought in.

    NEXT: GO TO step   37

  37. PERFORM  EVAP SYSTEM CHECK (AUTO OPERATION)  
    NOTE:
    • In the EVAP SYSTEM CHECK (AUTO OPERATION), the series of 5 EVAP SYSTEM CHECK steps are performed automatically. It takes a maximum of approximately 18 minutes.
    • Do not perform the EVAP SYSTEM CHECK when the fuel tank is more than 90% full because the cut-off valve may be closed, making the leak check of the fuel tank not possible.
    • Do not run the engine in this step.
    • When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing an EVAP SYSTEM CHECK, keep the temperature below 35°C (95°F).
    1. Clear the DTCs (see DTC CHECK / CLEAR ).
    2. On the intelligent tester, enter the following menus: DIAGNOSIS / ENHANCED OBD II / SYSTEM CHECK / EVAP SYS CHECK / AUTO OPERATION.
    3. After the SYSTEM CHECK is completed, check for pending DTCs by entering the following menus: DIAGNOSIS / ENHANCED OBD II / DTC INFO / PENDING CODES.

      HINT:

      If no pending DTC is found, the repair has been successfully completed.

      NEXT: COMPLETED