Fuel Pump: Installation

Install the fuel pump filter to the fuel pump.

Fig 1: Installing Fuel Pump Filter To Fuel Pump

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply a light coat of gasoline to a new O-ring, and install it to the fuel pump.
   Fig 2: Installing O-Ring To Fuel Pump

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Attach the 4 claws to the claw holes and install the fuel pump and fuel pump filter assembly.
3. Install the rubber cushion to the fuel pump.
4. Connect the fuel hose to the outlet port of the fuel pump.
5. Install the fuel pump by pushing the lower side of the fuel pump.

Fig 3: Installing Fuel Pump Pushing Lower Side Of Fuel Pump

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the lead wire to the fuel pump.

1. Install a new gasket to the fuel suction plate.
2. Insert the fuel pump and sender gauge assembly into the fuel tank.
3. Install the fuel tank vent tube set plate with the 8 bolts.

   Torque: 3.5 N*m (35 kgf*cm, 31 in.*lbf) 

   Fig 4: Installing Fuel Pump & Sender Gauge Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Before installing the tube connectors, check for foreign matter on the connection between the nylon tube and the suction plate.
2. Attach the fuel tube connectors to the ports of the fuel suction plate and insert the clips until you hear a click.
   Fig 5: Inserting Tube Joint Clips

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. After the connection, pull the clips to check that they are installed securely.

Fig 6: Checking Tube Joint Clips Proper Installation

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the service hole cover with the 2 screws.
2. Install the front and rear floor carpets.

1. Install the 2 seats.

1. Perform INITIALIZATION .
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.