Fuel Tank: Installation

INSTALL FUEL HOSE
INSTALL FUEL INLET HOSE
INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY (See INSTALLATION )
INSTALL FUEL TANK ASSEMBLY
1. Set up the fuel tank on the transmission jack.
2. Operate the transmission jack so that the fuel pump and sender gauge connector and 2 clamps can be installed. Then raise the mission jack again to install the fuel tank.
  
  Fig 1: Placing Transmission Jack Under Fuel Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 2 fuel tank bands with the 2 bolts.
  Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)
  
  Fig 2: Installing Fuel Tank Bands
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the fuel main tube, return tube and fuel hose.
  
  Fig 3: Connecting Fuel Main Tube, Return Tube & Fuel Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Check that there is no damage or contamination in the connected part of the pipe.
  2. Align the axis of the connector with the axis of the pipe. Push the pipe into the connector until the connector makes a "click" sound. If the connection is tight, apply a little amount of fresh engine oil on the tip of the pipe.
    
    Fig 4: Pushing Pipe Into Connector
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. After having finished the connection, try to pull apart the pipe and the connector and confirm that they are securely connected.
    
    Fig 5: Confirming Pipe & Connector Are Securely Connected
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. w/ Fuel hose connector cover type:
    Attach the lock claws to the connector by pushing down on the cover as shown in Fig 6.
    
    Fig 6: Attaching Lock Claws To Connector Pushing Down On Cover (W/Fuel Hose Connector Cover Type)
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the fuel inlet hose to the fuel inlet pipe.
  
  Fig 7: Connecting Fuel Inlet Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Tighten the bolt of the clamp.
  Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
CONNECT PARKING BRAKE CABLE
1. Install the bracket to the body with the bolt.
  Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf)
  
  Fig 8: Installing Bracket To Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bracket to the fuel tank band with the bolt.
  Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf)
  
  Fig 9: Installing Bracket To Fuel Tank Band
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT VENT LINE TUBE
1. Connect the vent line tube to the fuel tank.
Fig 10: Connecting Vent Line Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CHECK FOR FUEL LEAKS (See ON-VEHICLE INSPECTION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
PERFORM INITIALIZATION
1. Perform INITIALIZATION .
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.