Back Window Fix Glass: Installation

HINT:

A bolt without a torque specification is shown in the standard bolt chart (See STANDARD BOLT ).

1. INSTALL BACK WINDOW GLASS SPACER 
   1. Apply Primer G to the installation part of the spacers.

      HINT:

      If primer is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.

   2. Install 2 new spacers onto the glass as shown in Fig 1.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
        Fig 1: Installing Back Window Glass Spacer

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. INSTALL BACK DOOR GLASS ADHESIVE DAM 
   1. Apply Primer G to the glass where the adhesive dam will be installed.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area) as shown in Fig 2.
      Fig 2: Installing Back Door Glass Adhesive Dam

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL BACK WINDOW MOULDING OUTSIDE 
   Fig 3: Applying Primer G To Contact Surface Of Back Door Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.

      Standard measurement 

      SPECIFIED CONDITION REFERENCE
      
      

      Area	Specified Condition
      a	10.0 mm (0.394 in.)
      b	9.0 mm (0.354 in.)

   2. Install the moulding as shown in Fig 4.
      Fig 4: Installing Moulding

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement 

      SPECIFIED CONDITION REFERENCE
      
      

      Area	Specified Condition
      a	0 mm (0 in.)
      b	3.0 mm (0.118 in.)
      c	1.5 mm (0.059 in.)
      d	6.5 mm (0.256 in.)

4. INSTALL BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (See  INSTALLATION  ) 
5. INSTALL BACK WINDOW FIX GLASS 
   1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Do not apply primer to the adhesive.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   2. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.
      Fig 5: Applying Primer M To Exposed Part Of Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 6: Applying Primer G To Contact Surface Of Back Door Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If primer is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.

      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   3. Apply adhesive to the back door glass.

      Adhesive: 

      Toyota Genuine Windshield Glass Adhesive or Equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in Fig 7.

         HINT:

         After cutting off the tip, use all adhesive within the time written in the table below.

         Fig 7: Applying Adhesive To Back Door Glass

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

         Usage time frame 

         TEMPERATURE SPECIFICATION
         
         

         Temperature Usage	Time Frame
         35°C (95°F)	15 minutes
         20°C (68°F)	1 hour 40 minutes
         5°C (41°F)	8 hours

      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back door glass as shown in the illustration.

         Standard measurement 

         SPECIFIED CONDITION REFERENCE
         
         

         Area	Specified Condition
         a	12.0 mm (0.472 in.)
         b	8.0 mm (0.315 in.)

   4. Install the back window fix glass to the vehicle body.
      1. Hold the back window glass in place securely with tape or equivalent until the adhesive has hardened.
         NOTE:

         • Check that the clips are attached to the vehicle body correctly.
         • Check the clearance between the vehicle body and glass.
      2. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.
      3. Using a scraper, remove any excess or protruding adhesive.
         Fig 8: Removing Adhesive

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

         HINT:

         Apply adhesive onto the glass rim.

         NOTE: Do not drive the vehicle within the time written in the table below.

         Minimum time 

         TEMPERATURE SPECIFICATION
         
         

         Temperature	Minimum time prior to driving vehicle
         35°C (95°F)	1 hour 30 minutes
         20°C (68°F)	5 hours
         5°C (41°F)	24 hours

6. INSTALL REAR SPOILER SUB-ASSEMBLY (See  INSTALLATION  ) 
7. INSTALL BACK DOOR UPPER TRIM BOARD ASSEMBLY (See  REASSEMBLY  ) 
8. INSTALL BACK DOOR LOWER TRIM BOARD ASSEMBLY (See  REASSEMBLY  ) 
9. CHECK FOR LEAKS AND REPAIR 
   1. Conduct a leak test after the adhesive has completely hardened.
   2. Seal any leaks with auto glass sealer.
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
11. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
       NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.