Front Side Fix Window Glass: Installation

HINT:

• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the standard bolt chart (See STANDARD BOLT ).

1. INSTALL QUARTER PANEL SPACER 
   1. Install a new spacer to the vehicle body as shown in Fig 1.
      Fig 1: Installing New Spacer To Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. INSTALL HOOK FASTENER 
   1. Apply Primer G to the glass where the fastener will be installed.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   2. Install a new hook fastener onto the glass as shown in Fig 2.
      Fig 2: Installing Hook Fastener Onto Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL WINDSHIELD GLASS 
   1. Using a brush, apply Primer M to the exposed part of the vehicle body.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Do not apply primer to the adhesive.
      • Throw away any leftover primer.
      • Do not apply too much primer.
        Fig 3: Applying Primer M To Exposed Part Of Vehicle Body

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using a brush or sponge, apply Primer G to the contact surface of the glass.
      Fig 4: Applying Primer G To Contact Surface Of Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   3. Apply adhesive to the glass.
      Fig 5: Applying Adhesive To Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive: 

      Part No. 08850-00801 or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

         HINT:

         After cutting off the tip, use all adhesive within the time written in the table below.

         Usage time frame 

         TEMPERATURE SPECIFICATION
         
         

         Temperature Usage	Time Frame
         35°C (95°F)	15 minutes
         20°C (68°F)	1 hour 40 minutes
         5°C (41°F)	8 hours

      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the glass as shown in the illustration.

         Standard measurement 

         SPECIFIED CONDITION REFERENCE
         
         

         Area	Specified Condition
         a	8.0 mm (0.315 in.)
         b	6.0 mm (0.236 in.)

   4. Install the front side fix window to the vehicle body.
      1. Hold the front side fix window in place securely with protective tape or equivalent until the adhesive hardens.
         NOTE:

         • Check that the spacer is attached to the vehicle body correctly.
         • Check that the vehicle body and glass have a small gap between them.
      2. Lightly press the front surface of the glass to ensure that the glass is securely fit to the vehicle body.
         NOTE: Do not drive the vehicle for the amount of time written in the table below.

         Minimum time 

         TEMPERATURE SPECIFICATION
         
         

         Temperature	Minimum time prior to driving vehicle
         35°C (95°F)	1 hour 30 minutes
         20°C (68°F)	5 hours
         5°C (41°F)	24 hours

4. INSTALL FRONT PILLAR GARNISH LH (See  INSTALLATION  ) 
5. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH (See  INSTALLATION  ) 
6. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
7. INSTALL COWL SIDE TRIM BOARD LH (See  INSTALLATION  ) 
8. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
9. CHECK FOR LEAKS AND REPAIR 
   1. Conduct a leak test after the adhesive has completely hardened.
   2. Seal any leaks with auto glass sealer.