Brake Pedal Stroke Sensor: Installation

INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY
1. When installing a new brake pedal stroke sensor:
  1. Install the sensor to the brake pedal support with the 2 bolts.
    Torque: 9.3 N*m (95 kgf*cm, 82 in.*lbf)
    NOTE:
    Engage the sensor lever with the brake pedal groove.
    
    Check that there is no foreign matter attached to the sensor's contacting surface.
    
    Fig 1: Installing Brake Pedal Stroke Sensor
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Strongly depress the brake pedal and break the sensor lever set pin.
  3. Remove the broken sensor lever set pin.
  4. Connect the sensor connector.
2. When reusing the brake pedal stroke sensor:
  1. Temporarily install the sensor to the brake pedal support with the 2 bolts.
    NOTE:
    Engage the sensor lever with the brake pedal groove.
    
    Check that there is no foreign matter attached to the sensor's contacting surface.
  2. Connect the intelligent tester to the DLC3.
  3. Connect the sensor connector.
    
    Fig 2: Installing Brake Pedal Stroke Sensor
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Turn the power switch ON (IG). Reading the stroke sensor 1 value, turn the sensor slowly to the right and left to adjust it to the standard value.
    Standard voltage:
    
    0.8 to 1.2 V
    
    Fig 3: Adjusting Brake Pedal Stroke Sensor
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Tighten the 2 bolts.
    Torque: 9.3 N*m (95 kgf*cm, 82 in.*lbf)
    
    NOTE: Do not depress the brake pedal after turning the power switch ON (IG).
3. Carry out system initialization (see INITIALIZATION ).
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (See INSTALLATION )
INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY (See INSTALLATION )

Fig 4: Installing Brake Pedal Stroke Sensor
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002