Inspection Procedure
HINT:
- CHS stands for Coolant Heat Storage.
- Although the DTC title says "Coolant Pump", this DTC is related to the CHS water pump.
- The detection of this DTC indicates a malfunction in both the CHS water pump and the CHS W/P relay. Therefore, make sure to also check the relay when this DTC is output.
- To check the coolant heat storage (CHS) system, the ECM may cause the water pump of the CHS system to operate 5 hours after the power switch has been turned OFF.
- Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air/fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.
- CHECK OTHER DTC OUTPUT (IN ADDITION TO DTC P2601)
- Connect the intelligent tester to the DLC3.
- Turn the power switch ON (IG).
- Turn the tester ON.
- Enter the following menus: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
- Read the DTCs.
Result
DTC CHARTDisplay (DTC Output) Proceed to P2601 A P2601 and other DTCs B HINT:
If any other codes besides P2601 are output, perform troubleshooting for those DTCs first.
B: Go to DTC CHART
A: Go to Next Step
- PERFORM ACTIVE TEST BY INTELLIGENT TESTER (OPERATE WATER PUMP)
- Connect the intelligent tester to the DLC3.
- Turn the power switch ON (IG).
- Turn the tester ON.
- Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / WATER PUMP.
- Check that the CHS W/P relay operates and the operating sounds of the water pump occurs.
Result
TESTER CONNECTION SPECIFIED CONDITIONTester operation Specified Condition WATER PUMP ON CHS W/P relay and water pump operates
NG: Go to step 5
OK: Go to Next Step
- INSPECT TEMPERATURE SENSOR (CHS TANK OUTLET TEMPERATURE SENSOR)
- Remove the coolant heat storage (CHS) tank outlet temperature sensor.
- Measure the resistance between the terminals.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition 1 - 2 2 to 3 kΩ at 20°C (68°F) 1 - 2 0.2 to 0.4 kΩ at 80°C (176°F) NOTE: In case of checking the CHS tank outlet temperature sensor in water, be careful not to allow water to contact the terminals. After checking, dry the sensor.HINT:
Alternative procedure: Connect an ohmmeter to the installed CHS tank outlet temperature sensor and read the resistance. Use an infrared thermometer to measure the CHS tank outlet temperature in the immediate vicinity of the sensor. Compare these values to the resistance/ temperature graph. Change the engine temperature (warm up or allow to cool down) and repeat the test.
- Reinstall the coolant heat storage tank outlet temperature sensor.
NG: REPLACE TEMPERATURE SENSOR
OK: Go to Next Step
- CHECK HARNESS AND CONNECTOR (ECM - CHS TANK OUTLET TEMPERATURE SENSOR)
- Check the harness and the connectors between the CHS tank outlet temperature sensor connector and the ECM connector.
- Disconnect the C19 CHS tank outlet temperature sensor connector.
- Disconnect the E4 and E7 ECM connectors.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open):
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition C19-2 (CHS tank outlet temperature sensor) - E7-33 (THW2) Below 1 Ω C19-1 (CHS tank outlet temperature sensor) - E4-28 (E2) Below 1 Ω Standard resistance (Check for short):
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition C19-2 (CHS tank outlet temperature sensor) or E7-33 (THW2) - Body ground 10 kΩ or higher - Reconnect the CHS tank outlet temperature sensor connector.
- Reconnect the ECM connectors.
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: REPLACE ECM
- Check the harness and the connectors between the CHS tank outlet temperature sensor connector and the ECM connector.
- INSPECT COOLANT HEAT STORAGE WATER PUMP RELAY (CHS WATER PUMP RELAY)
- Remove the CHS W/P relay from the engine room No. 2 relay block.
- Inspect the CHS W/P relay.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition 3-5 Below 1 Ω 3-5 10 kΩ or higher (Apply battery voltage to terminals 1 and 2) - Reinstall the CHS W/P relay.
NG: REPLACE COOLANT HEAT STORAGE WATER PUMP RELAY
OK: Go to Next Step
- INSPECT WATER W/MOTOR & BRACKET PUMP ASSEMBLY
- Disconnect the C20 CHS water pump connector.
- Measure the resistance between the terminals of the water pump.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition 1 - 2 0.3 to 100 Ω - Reconnect the CHS water pump connector.
NG: REPLACE WATER W/MOTOR & BRACKET PUMP ASSEMBLY
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK: Go to Next Step
- CHECK HARNESS AND CONNECTOR (CHS W/P RELAY - WATER PUMP AND ECM, WATER PUMP - GROUND)
- Check the harness and the connectors between the CHS water pump connector and the ECM connector.
- Remove the CHS W/P relay from the engine room No. 2 relay block.
- Disconnect the E7 ECM connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition E7-15 (WPL) - 2 (CHS W/P relay) Below 1 Ω Standard resistance (Check for short)
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition 2 (CHS W/P relay) or E7-15 (WPL) -Body ground 10 kΩ or higher - Reinstall the integration relay.
- Reconnect the ECM connector.
- Check the harness and the connectors between the CHS water pump connector and the CHS W/P relay.
- Disconnect the CHS water pump connector.
- Remove the CHS W/P relay from the engine room relay block No. 2.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition 2 (CHS water pump) - 5 (CHS W/P relay) Below 1 Ω 1 (CHS water pump) - Body ground Below 1 Ω Standard resistance (Check for short)
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition 2 (CHS water pump) or 5 (CHS W/P relay) - Body ground 10 kΩ or higher - Reconnect the CHS water pump connector.
- Reinstall the integration relay.
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: REPLACE ECM
- Check the harness and the connectors between the CHS water pump connector and the ECM connector.