Windshield Glass: Installation

1. Install 2 new stoppers to the vehicle body as shown in the illustration.

1. Apply Primer G to the glass where the stopper will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
     Fig 1: Installing Windshield Glass Stopper

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install 2 new stoppers onto the glass as shown in the illustration.
   Fig 2: Positioning Of Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard 

   STANDARD SPECIFICATION
   
   

   Area	Specified Condition
   a	13.2 mm (0.520 in.)

1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not coat the adhesive with Primer G.
   • Throw away any leftover primer.
   Fig 3: Positioning Of Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Do not drive the vehicle for the amount of time written in the table below.

   Usage Time Frame 

   TEMPERATURE CHART
   
   

   Temperature Usage	Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41 °F)	8 hours

2. Remove the peeling paper from the windshield outside moulding. Install the moulding as shown in the illustration.

1. Apply Primer G to the glass where the glass adhesive dam will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.
   Fig 4: Identifying Glass Exclude Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply Primer G to the glass where the inner window moulding cover will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from the inner window moulding cover. Install the cover to the glass, as shown in the illustration.
   Fig 5: Identifying Ceramic Notch For ID-Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard 

   STANDARD SPECIFICATION
   
   

   Area	Specified Condition
   a	14.0 mm (0.551 in.)

1. Position the glass.
   1. Using suction cups, place the glass in the correct position.
   2. Check that the entire contact surface of the glass rim is perfectly even.
   3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
      Fig 6: Locating Matchmarks On Glass & Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
      • When reusing the glass, check and correct the matchmark positions.
      NOTE: Check that the stoppers are attached to the vehicle body correctly.
   4. Using suction cups, remove the glass.
2. Using a brush, apply Primer M to the exposed part of the vehicle body.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover primer.
   • Do not apply too much primer.
     Fig 7: Applying Primer To Adhesive

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a brush or sponge, apply Primer G to the contact surface of the glass.
   Fig 8: Identifying Contact Surface Of Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard 

   STANDARD SPECIFICATION
   
   

   Area	Specified Condition
   a	9.0 mm (0.354 in.)
   b	7.0 mm (0.276 in.)
   c	3.0 mm (0.118 in.)
   d	4.0 mm (0.157 in.)
   e	8.0 mm (0.315 in.)

   HINT:

   If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
4. Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
5. Apply adhesive to the glass.

   Adhesive: 

   Toyota Genuine Windshield Glass Adhesive or equivalent 

   Fig 9: Identifying Windshield Outside Moulding With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame 

      TEMPERATURE CHART
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41 °F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the glass as shown in the illustration.
      Fig 10: Identifying Adhesive Area To Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard 

      STANDARD SPECIFICATION
      
      

      Area	Specified Condition
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	9.0 mm (0.354 in.)
      d	3.0 mm (0.118 in.)

6. Install the glass to the vehicle body.
   1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
   2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
      NOTE:

      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and glass have a small gap between them.
        Fig 11: Installing Glass To Vehicle Body

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
      NOTE: Do not drive the vehicle for the amount of time written in the table below.

      Minimum Time 

      TEMPERATURE CHART
      
      

      Temperature	Minimum Time Prior to Driving Vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

7. w/Windshield Deicer System:

   Connect the windshield deicer connector.

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.

1. Return the roof headlining to its original position. Refer to the following procedures (See INSTALLATION ).

HINT:

Perform the following procedures if replacing any roof drip side finish moulding clip.

Fig 12: Identifying Roof Drip Side Finish Moulding Clip

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply a 2 to 3 mm (0.0787 to 0.118 in.) bead of adhesive (3M DP-105 or equivalent) to a new roof drip side finish moulding clip.

   HINT:

   Adhesive strength (tensile strength): 13.7 MPa (140 kgf/cm² , 1991 psi) or more when the temperature is 23°C (73°F).

2. Apply primer to the body where the roof drip side finish moulding clip will be installed.
   NOTE: Do not let the primer dry.
3. Install the clips to the positions on the roof panel shown in the illustration. Determine the locations and firmly press and install the roof drip side finish moulding clip after lightly applying adhesive (3M DP-105 or equivalent).

   Standard 

   STANDARD SPECIFICATION
   
   

   Area	Specified Condition
   a	-0.5 to 9.5 mm (0.0197 to 0.374 in.)
   b	-3.0 to 3.0 mm (-0.118 to 0.118 in.)

4. Install the windshield outside moulding when 40 minutes or more have elapsed after pressing and installing the roof drip side finish moulding clip.

   HINT:

   • Initial hardening time: 40 minutes
   • Complete hardening time: 48 hours
     Fig 13: Locating Positions On Roof Panel

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Perform the following procedures if replacing any No. 3 windshield outside moulding clip(s).

1. Install a nose piece to an air riveter or hand riveter.
2. Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.
3. Using the riveter, install the No. 3 windshield outside moulding clip(s) shown in the illustration.

   HINT:

   If the clip cannot be cut, pull it once and cut it.

   Fig 14: Installing No. 3 Windshield Outside Moulding Clip

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not pry the clip with the riveter, as this will cause damage to the riveter and mandrel.
     Fig 15: Caution For Riveter Position

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Confirm that the clips are seated properly against the moulding.
   • Do not tilt the riveter when installing the clip to the moulding.
   • Do not leave any space between the clip head and moulding.
     Fig 16: Caution For Riveter Position

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Do not leave any space between the moulding and body. Firmly hold together the 2 items while installing the clip.
     Fig 17: Caution For Riveter Position

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 4 No. 4 moulding pads.

   HINT:

   Use the same procedure to install the 4 windshield moulding pads on the other side.

   Fig 18: Locating No. 4 Windshield Moulding Pad

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the 6 clips to install the moulding.
2. Remove the protective tape from the edges of the moulding.

HINT:

Use the same procedures described for the LH side.