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Brake Actuator: Removal

  1. DRAIN BRAKE FLUID 
    NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
  2. REMOVE FRONT WHEEL RH 
  3. REMOVE FRONT FENDER LINER RH 
  4. REMOVE FRONT BUMPER COVER 
    1. Remove the front bumper cover (See REMOVAL ).
  5. REMOVE LH HEADLIGHT ASSEMBLY 
    1. Remove the LH headlight assembly (See REMOVAL ).
  6. REMOVE WINDSHIELD WASHER JAR ASSEMBLY 
  7. REMOVE BRAKE ACTUATOR WITH BRACKET 
    1. Disconnect the actuator connector.
    2. Using SST, disconnect the 6 brake tubes from the actuator with bracket.

      SST 09023-00101 

      Fig 1: Identifying Brake Tubes
      G05194968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Use tags or make a memo to identify the places to reconnect.
      Fig 2: Identifying Brake Tubes
      G05194969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts, nut and the actuator with bracket.
      NOTE: Be careful not to damage the brake tubes and wire harness.
  8. REMOVE BRAKE ACTUATOR ASSEMBLY 
    1. Remove the 2 nuts and brake actuator from the bracket.
      Fig 3: Identifying Brake Actuator Assembly Nuts
      G05194970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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