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Fuel Filter: Replacement

  1. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Remove the fuel suction with pump and gauge tube (See REMOVAL  ).
  2. REMOVE FUEL SENDER GAUGE ASSEMBLY  (See INSPECTION  )
  3. REMOVE NO. 1 FUEL SUB-TANK  (See REMOVAL  )
  4. REMOVE FUEL PUMP  (See DISASSEMBLY  )
  5. REMOVE FUEL MAIN VALVE ASSEMBLY 
    1. Remove the fuel main valve from the fuel filter.
    2. Remove the 2 O-rings from the fuel main valve.
    Fig 1: Identifying Fuel Main Valve From Fuel Filter
    G05628846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 FUEL SUCTION SUPPORT 
    1. Detach the 2 claws from the claw holes.
    Fig 2: Identifying No. 1 Fuel Suction Support Claws
    G05628847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Attach the 2 claws to the claw holes.
    Fig 3: Identifying No. 1 Fuel Suction Support Claws
    G05628847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FUEL MAIN VALVE ASSEMBLY 
    1. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.
      Fig 4: Identifying O-Rings Onto Fuel Main Valve
      G05628849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel main valve to the fuel filter.
    NOTE: Make sure the O-rings are not cut or pinched during the installation.
  9. INSTALL FUEL PUMP  (See REASSEMBLY  )
  10. INSTALL NO. 1 FUEL SUB-TANK  (See REASSEMBLY  )
    Fig 5: Identifying Fuel Main Valve From Fuel Filter
    G05628846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FUEL SENDER GAUGE ASSEMBLY  (See INSPECTION  )
  12. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Install the fuel suction with pump and gauge tube (See INSTALLATION  ).