Fuel Pump: Reassembly

NOTE: Do not disconnect the hoses indicated in the illustration (Fig 1).

Fig 1: Identifying Fuel Pump Hoses

INSTALL NO. 1 FUEL SUCTION SUPPORT
1. Attach the 2 claws to the claw holes to install the fuel suction support.
  
  Fig 2: Identifying No. 1 Fuel Suction Support Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL MAIN VALVE ASSEMBLY
1. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.
  
  Fig 3: Identifying O-Rings Onto Fuel Main Valve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the fuel main valve to the fuel filter.
NOTE: Make sure the O-rings are not cut or pinched during the installation.

Fig 4: Identifying O-Rings From Fuel Main Valve
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL PUMP
1. Connect the fuel pump wire harness connector to the fuel pump.
  
  Fig 5: Locating Fuel Pump Wire Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply a light coat of gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.
  
  Fig 6: Identifying O-Ring And Spacer To Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Attach the 5 claws to the claw holes and install the fuel pump to the suction plate with filter.
Fig 7: Locating Fuel Pump Claws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 FUEL SUB-TANK
NOTE: Make sure that the fuel tube passes into the section marked by the circle.

Fig 8: Locating Fuel Tube Passes
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Attach the 3 claws to the claw holes to install the fuel sub-tank.
  
  Fig 9: Identifying Fuel Sub-Tank Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Attach the 3 claws to the claw holes.
  
  Fig 10: Identifying Fuel Sub-Tank Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the tube part to the sub-tank.
  1. Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the sub-tank.
4. Connect the jet pump to the sub-tank.
  
  Fig 11: Locating Claw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the fuel pump connector.
INSTALL FUEL SENDER GAUGE ASSEMBLY (See INSPECTION )

Fig 12: Locating Fuel Pump Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002