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Inspection Procedure

NOTE: When replacing the brake actuator assembly, perform zero point calibration (See CALIBRATION  ).
  1. CHECK CAN COMMUNICATION SYSTEM 
    1. Check if a CAN communication system DTC is output (See DTC CHECK / CLEAR  ).

      Result 

      DTC OUTPUT RESULT

      Result Proceed to
      DTC is not output A
      DTC is output B

      B: INSPECT CAN COMMUNICATION SYSTEM  (See DIAGNOSTIC TROUBLE CODE CHART  )

      A: Go to next step 

  2. INSPECT DLC3 
    1. Turn the ignition switch to ON.
    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage 

      VOLTAGE SPECIFIED CONDITIONS

      Tester Connection Switch Condition Specified Condition
      E15-13 (TC) - E15-4 (CG) Ignition switch ON 11 to 14 V
      Fig 1: Identifying Terminal CG And TC Of DLC3
      G06034939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Result 

      RESULT CHART

      Result Proceed to
      NG A
      OK B

      B: Go to step  5

      A: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (TC of DLC3 - ECM) 
    1. Turn the ignition switch off.
    2. Disconnect the ECM connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      RESISTANCE SPECIFIED CONDITIONS

      Tester Connection Condition Specified Condition
      E15-13 (TC) - A37-27 (TC) Always Below 1 Ω
      E15-13 (TC) - Body ground Always 10 kΩ or higher

      NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

      Fig 2: Identifying Terminal TC Of DLC3 And ECM Connector
      G06045835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR (CG of DLC3 - BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      RESISTANCE SPECIFIED CONDITIONS

      Tester Connection Condition Specified Condition
      E15-4 (CG) - Body ground Always Below 1 Ω

      NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

      Fig 3: Identifying Terminal CG Of DLC3
      G06034941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      OK: Go to next step 

  5. CHECK ECM (TC of DLC3 INPUT) 
    1. Turn the ignition switch off.
    2. Reconnect the ECM connector.
    3. Using SST, connect terminals TC and CG of the DLC3.

      SST 09843-18040 

    4. Turn the ignition switch to ON.
    5. Check that the check engine warning light is blinking.
      Fig 4: Identifying Terminal CG And TC Of DLC3
      G06034939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Result 

      RESULT CHART

      Result Proceed to
      Check engine warning light is blinking A
      Check engine warning light is not blinking B

      HINT:

      If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part (See PROBLEM SYMPTOMS TABLE  ).

      B: REPAIR OR REPLACE WIRE HARNESS OR ECM (TC of ECM CIRCUIT) 

      A: REPLACE BRAKE ACTUATOR ASSEMBLY  (See REMOVAL  )