LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 2009 >> Matrix Base, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Engine Fuel System (2ZR-FE) >> Fuel Pump >> Reassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Fuel Pump: Reassembly

  1. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it into the fuel pump.
      NOTE: Do not disassemble the fuel pump and the suction filter. Doing so will cause the fuel pump to be non-reusable.
      Fig 1: Identifying Fuel Pump O-Ring
      G06009780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel pump harness connector.
    3. Apply a light coat of gasoline or spindle oil to the O-ring of the fuel pump again.
      Fig 2: Locating Fuel Pump Harness Connector
      G04974938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the 5 claws, and install the fuel pump filter onto the fuel filter.
      NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation.
      Fig 3: Locating Fuel Pump Filter Claws
      G06009751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 2 claws of the No. 1 fuel suction support.
      Fig 4: Identifying Claws Of No. 1 Fuel Suction Support
      G06009919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the fuel pump harness connector.
      Fig 5: Locating Fuel Pump Harness Connector
      G06009749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Engage the 2 claws and install the E-ring and fuel pump sub-tank.
      Fig 6: Locating Claws And E-Ring
      G06042084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.
      NOTE: Do not apply excessive force to the fuel tube or the suction support.
    9. Connect the connector of the fuel pump harness.
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY  (See INSTALLATION )
    Fig 7: Locating Fuel Pump Filter Hose
    G06009747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002