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Service Data

2ZR-FE STARTING - SERVICE DATA

Starter assembly Standard current Below 90 A at 11.5V
Starter relay Standard resistance 3 - 5 Below 1 Ω (battery voltage is applied to terminals 1 and 2)
10 kΩ or higher (battery voltage is not applied to terminals 1 and 2)
Ace relay Standard resistance 3 - 5 Below 1 Ω (battery voltage is applied to terminals 1 and 2)
10 kΩ or higher (battery voltage is not applied to terminals 1 and 2)
Ace cut relay Standard resistance 3 - 4 Below 1 Ω (battery voltage is applied to terminals 1 and 2)
10 kΩ or higher (battery voltage is not applied to terminals 1 and 2)
Standard resistance 3 - 5 Below 1 Ω (battery voltage is applied to terminals 1 and 2)
10 kΩ or higher (battery voltage is not applied to terminals 1 and 2)
Ignition switch Standard resistance Between all terminals 10 kΩ or higher (LOCK)
Standard resistance 2 - 3 Below 1 Ω (ACC)
Standard resistance 2 - 3 Below 1 Ω (ON)
Standard resistance 2 - 4
Standard resistance 6 - 7
Standard resistance 1 - 2 Below 1 Ω (START)
Standard resistance 1 - 4
Standard resistance 6 - 7
Standard resistance 6 - 8
Starter armature assembly resistance Segment - Segment Below 1 Ω
Commutator - Armature coil 10 kΩ or higher
Starter armature assembly commutator diameter Standard diameter 29 mm (1.14 in.)
Minimum diameter 28 mm (1.10 in.)
Starter armature assembly commutator circle runout Standard runout 0.02 mm (0.000787 in.)
Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator undercut depth Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.2 mm (0.00787 in.)
Starter brush holder assembly Brush length Standard length 14.4 mm (0.567 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly resistance Standard resistance Positive brush holder - Negative brush holder 10 kΩ or higher
Standard resistance Positive brush holder - Positive brush holder Negative brush holder - Negative brush holder Below 1 Ω
Stater magnetic switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 2 Ω