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Inspection Procedure

NOTE: When replacing the brake actuator assembly, perform zero point calibration (See CALIBRATION  ).
  1. PERFORM ACTIVE TEST USING TECHSTREAM (ABS MOTOR RELAY) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Select Active Test mode on the Techstream (See DATA LIST / ACTIVE TEST  ).

      ABS/VSC/TRAC 

      ABS/VSC/TRAC ACTIVE TEST REFERENCE CHART

      Tester Display Test Part Control Range Diagnostic Note
      Motor Relay ABS motor relay Relay ON/OFF Operating sound of motor can be heard
    4. Check for the operating sound of the ABS motor relay when operating it using the Techstream.

      Result 

      RESULT CHART

      Result Proceed to
      The operating sound is not heard A
      The operating sound is heard B

      B: Go to step  3

      A: Go to next step 

  2. INSPECT SKID CONTROL ECU (GND2 TERMINAL) 
    1. Turn the ignition switch off.
    2. Disconnect the skid control ECU connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      RESISTANCE SPECIFIED CONDITIONS

      Tester Connection Condition Specified Condition
      A38-13 (GND2) - Body ground Always Below 1 Ω

      NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (GND2 CIRCUIT) 

      Fig 1: Identifying Terminal GND2 Of A38 Connector
      G06035006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      OK: Go to next step 

  3. RECONFIRM DTC 

    HINT:

    This code is detected when a problem is identified in the brake actuator assembly.

    The ABS motor relay is in the brake actuator assembly. Therefore, ABS motor relay inspection and motor relay unit inspection cannot be performed. Be sure to check if the DTC is output before replacing the brake actuator assembly.

    1. Turn the ignition switch off.
    2. Reconnect the skid control ECU connector.
    3. Clear the DTCs (See DTC CHECK / CLEAR  ).
    4. Start the engine.
    5. Drive the vehicle at a speed of 20 km/h (12 mph) or more for 30 seconds or more.
    6. Check if the same DTC is recorded (See DTC CHECK / CLEAR  ).

      Result 

      DTC OUTPUT RESULT

      Result Proceed to
      DTC (C1251/51) is not output A
      DTC (C1251/51) is output B

      HINT:

      • If a speed signal of 6 km/h (4 mph) or more is input to the skid control ECU with the ignition switch ON and the stop light switch off, the ECU performs self diagnosis of the motor and solenoid circuits.
      • If the normal system code is output (no trouble codes are output), slightly jiggle the connectors, wire harness, and fuses of the brake actuator assembly. Make sure that no DTCs are output.
      • If any DTCs are output while jiggling a connector or wire harness of the brake actuator assembly (skid control ECU), inspect and repair the connector or wire harness.
      • It is suspected that the DTCs were output due to a bad connection of the connector terminal.

        B: REPLACE BRAKE ACTUATOR ASSEMBLY  (See REMOVAL  )

        A: CHECK FOR INTERMITTENT PROBLEMS (SYMPTOM SIMULATION)  (See DIAGNOSIS SYSTEM  )