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Fuel Injector: Removal

  1. DISCHARGE FUEL SYSTEM PRESSURE 
    1. Discharge fuel system pressure (See FUEL SYSTEM ).
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE NO. 2 CYLINDER HEAD COVER  (See REMOVAL )
  4. DISCONNECT NO. 2 VENTILATION HOSE 
    1. Disconnect the No. 2 ventilation hose.
  5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE  (See REMOVAL )
    Fig 1: Locating No. 2 Ventilation Hose
    G06040771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE ENGINE WIRE 
    1. Remove the 2 bolts and disconnect the ground wire.
    2. Disconnect the 4 fuel injector assembly connectors.
    3. Disconnect the 2 wire harness clamps.
      Fig 2: Identifying Fuel Injector Assembly Connectors And Wire Harness Clamps
      G06009857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the 4 wire harness clamps.
      Fig 3: Locating Wire Harness Clamps
      G06042020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 bolts and 2 wire harness brackets.
      Fig 4: Locating Wire Harness Brackets With Bolts
      G06009859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Remove the No. 2 fuel pipe clamp (Type A).
      Fig 5: Locating No. 2 Fuel Pipe Clamp (Type A)
      G06009860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 2 fuel pipe clamp (Type B).
      Fig 6: Locating No. 2 Fuel Pipe Clamp (Type B)
      G06009861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, disconnect the fuel tube sub-assembly.

      SST 09268-21010 

      Fig 7: Disconnect Fuel Tube Sub-Assembly
      G06009862Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY 
    1. Remove the bolt and remove the wire harness bracket.
      Fig 8: Locating Wire Harness Bracket Bolt
      G06009863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts.
      Fig 9: Locating Fuel Delivery Pipe Bolts
      G06009864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and the fuel delivery pipe sub-assembly.
      Fig 10: Locating Fuel Delivery Pipe Sub-Assembly Bolt
      G06009865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 No. 1 delivery pipe spacers.
      Fig 11: Locating No. 1 Delivery Pipe Spacers
      G06009866Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FUEL INJECTOR ASSEMBLY 
    1. Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.
      Fig 12: Pulling Fuel Injector Assemblies Out Of Fuel Delivery Pipe Sub-Assembly
      G06009867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. For reinstallation, attach a tag or label to the injector shaft.
      NOTE: Prevent entry of foreign objects by covering the fuel injector with a plastic bag.
      Fig 13: Attaching Tag Or Label To Injector Shaft
      G06009868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 injector vibration insulators.
      Fig 14: Locating Injector Vibration Insulators
      G06009869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002