Quarter Window Glass: Installation

HINT:

• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the standard bolt chart (See STANDARD BOLT ).

1. INSTALL QUARTER WINDOW ASSEMBLY LH 
   1. Using a brush or sponge, apply primer M to the exposed part of the vehicle body.
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
      Fig 1: Applying Primer M To Exposed Part Of Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using a brush or sponge, apply primer G to the contact surface of the glass.
      Fig 2: Applying Primer G To Contact Surface Of Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If primer is applied to an area that is specified, wipe off the primer with white gasoline before it dries.

      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   3. Apply adhesive to the quarter window glass.

      Adhesive: 

      Toyota Genuine Windshield Glass Adhesive or Equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in Fig 3.
         Fig 3: Applying Adhesive To Quarter Window Glass

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

         Standard measurement 

         SPECIFIED CONDITION REFERENCE
         
         

         Area	Specified Condition
         a	12.0 mm (0.472 in.)
         b	8.0 mm (0.315 in.)

         HINT:

         After cutting off the tip, use all adhesive within the time written in the table below.

         Usage time frame 

         TEMPERATURE SPECIFICATION
         
         

         Temperature Usage	Time Frame
         35°C (95°F)	15 minutes
         20°C (68°F)	1 hour 40 minutes
         5°C (41°F)	8 hours

      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the quarter window glass as shown in the illustration.
   4. Install the quarter window glass to the vehicle body.
      1. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
         NOTE:

         • Allow the primer coating to dry for 3 minutes or more.
         • Check that the clips are attached to the body correctly.
         • Check the clearance between the body and glass.
      2. Lightly press the front surface of the glass to ensure a close fit.
      3. Using a scraper, remove any excess or protruding adhesive.
         Fig 4: Removing Adhesive

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

         HINT:

         Apply adhesive onto the glass rim.

         NOTE: Do not drive the vehicle within the time written in the table below.

         Minimum time 

         TEMPERATURE SPECIFICATION
         
         

         Temperature	Minimum time prior to driving vehicle
         35°C (95°F)	1 hour 30 minutes
         20°C (68°F)	5 hours
         5°C (41°F)	24 hours

2. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH (See  INSTALLATION  ) 
3. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (See  INSTALLATION  ) 
4. INSTALL REAR DECK TRIM COVER (See  INSTALLATION  ) 
5. INSTALL REAR NO. 1 FLOOR BOARD (See  INSTALLATION  ) 
6. INSTALL DECK FLOOR BOX LH 
7. INSTALL REAR DECK FLOOR BOX 
8. INSTALL REAR NO. 4 FLOOR BOARD 
9. INSTALL REAR NO. 3 FLOOR BOARD 
10. INSTALL REAR NO. 2 FLOOR BOARD 
11. INSTALL TONNEAU COVER ASSEMBLY 
12. INSTALL BACK DOOR WEATHERSTRIP 
13. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 
14. INSTALL REAR SIDE SEATBACK FRAME LH (See  INSTALLATION  ) 
15. INSTALL REAR SEAT CUSHION ASSEMBLY (see  INSTALLATION  ) 
16. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.