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Throttle Body: Installation: Installation

  1. INSTALL THROTTLE BODY ASSEMBLY 
    1. Install a new gasket onto the intake manifold.
      Fig 1: Locating Intake Manifold Gasket
      GTY165670Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the throttle body assembly with the 4 bolts.
      Fig 2: Locating Fuel Pipe Support And Throttle Body Bolts
      GTY165393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

    3. Connect the throttle body hose.
      Fig 3: Locating Throttle Body Hose
      GTY194545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the throttle body connector.
      Fig 4: Locating Throttle Body Assembly Connector
      GTY182376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the 2 water by-pass hoses.
      Fig 5: Locating Water By-Pass Hoses
      GTY194548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE 
    1. Install the air cleaner cap sub-assembly with hose and lock the 3 clamps.
      Fig 6: Locating No. 1 Air Cleaner Hose Clamp
      GTY182197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the air cleaner hose clamp.
    3. Connect the ventilation hose.
      Fig 7: Locating Ventilation Hose
      GTY178180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the 2 vacuum hoses and No. 1 vacuum switching valve connector.
      Fig 8: Locating No. 1 Vacuum Switching Valve Connector
      GTY178569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the 2 wire harness clamps and the mass air flow meter connector.
      Fig 9: Locating Mass Air Flow Meter Connector
      GTY171379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. ADD ENGINE COOLANT  . Refer to REPLACEMENT - Step 2
  4. INSPECT FOR COOLANT LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  5. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 93
  6. PERFORM INITIALIZATION 
    NOTE:

    Perform the following procedure after replacing the ECM, throttle body assembly or any throttle body components. The following procedure should also be performed if the throttle body is cleaned.

    1. Disconnect the cable from the negative (-) battery terminal. Wait at least 60 seconds and reconnect the terminal.
    2. Turn the ignition switch to ON without operating the accelerator pedal.
      NOTE:

      If the accelerator pedal is operated, perform the above steps again.

    3. Connect the Techstream to the DLC3 and clear the DTCs. Refer to DTC CHECK / CLEAR .
    4. Start the engine and check that the MIL is not illuminated and that the idle speed is within the specified range when the A/C is switched off after the engine is warmed up.

      Standard

      Condition Engine Idle Speed
      A/C switched off 600 to 700 rpm
      NOTE:
      • Be sure to perform this step with all accessories off.
      • Make sure that the shift lever is in N or P.
    5. Enter the following menus: Powertrain/ Engine and ECT/ Data List/ Throttle Pos. Sensor Output. Fully depress the accelerator pedal and check that the value is 60% or more.
    6. Perform a road test and confirm that there are no abnormalities.