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Throttle Body: Installation: Installation

  1. INSTALL THROTTLE BODY ASSEMBLY 
    1. Install a new gasket onto the intake manifold.
      Fig 1: Locating Intake Manifold Gasket
      GTY161166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the throttle body assembly with the 2 bolts and 2 nuts.
      Fig 2: Locating Bolts And Nuts And Throttle Body Assembly
      GTY190767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    3. Connect the 2 water by-pass hoses and the throttle body connector.
      Fig 3: Locating Throttle Body Connector And Water By-Pass Hoses
      GTY190663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE 
    1. Install the air cleaner cap sub-assembly with hose with the 2 clamps.
    2. Tighten the hose clamp to the specified torque.
      Fig 4: Locating Hose Clamp
      GTY193397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 2.0 N*m (20 kgf*cm, 18 in.*lbf) 

    3. Connect the ventilation hose.
      Fig 5: Locating No. 2 Ventilation Hose
      GTY238436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the wire harness clamp and mass air flow meter connector.
      Fig 6: Locating Wire Harness Clamps
      GTY170377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. ADD ENGINE COOLANT  . Refer to REPLACEMENT - Step 2
  4. INSPECT FOR COOLANT LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  5. INSTALL NO. 2 CYLINDER HEAD COVER  . Refer to INSTALLATION - Step 85
  6. PERFORM INITIALIZATION 
    NOTE:

    Perform the following procedure after replacing the ECM, throttle body assembly or any throttle body components. The following procedure should also be performed if the throttle body is cleaned.

    1. Disconnect the cable from the negative (-) battery terminal. Wait at least 60 seconds and reconnect the terminal.
    2. Turn the ignition switch to ON without operating the accelerator pedal.
      NOTE:

      If the accelerator pedal is operated, perform the above steps again.

    3. Connect the Techstream to the DLC3 and clear the DTCs. Refer to DTC CHECK / CLEAR .
    4. Start the engine and check that the MIL is not illuminated and that the idle speed is within the specified range when the A/C is switched off after the engine is warmed up.

      Standard

      Condition Engine Idle Speed
      A/C switched off 600 to 700 RPM
      NOTE:
      • Be sure to perform this step with all accessories off.
      • Make sure that the shift lever is in N or P.
    5. Enter the following menus: Powertrain/ Engine and ECT/ Data List/ Throttle Pos. Sensor Output. Fully depress the accelerator pedal and check that the value is 60% or more.
    6. Perform a road test and confirm that there are no abnormalities.