How To Proceed With Troubleshooting [09/2016 - ]: Procedure
- VEHICLE BROUGHT TO WORKSHOP
Result
Proceed to NEXT Result:
NEXT
See step 2
- CUSTOMER PROBLEM ANALYSIS
Refer to PROBLEM SYMPTOMS TABLE [09/2016 - ]
Result
Proceed to NEXT Result:
NEXT
See step 3
- CONNECT TECHSTREAM TO THE DLC3*
HINT:
If the display on the tester indicates a communication error, inspect the DLC3.
Result
Proceed to NEXT Result:
NEXT
See step 4
- CHECK DTC AND FREEZE FRAME DATA*
Refer to DTC CHECK / CLEAR [09/2016 - ]
HINT:
If the Freeze Frame Data item "AC Input Voltage for Monitoring" shows 270 V or more, there is a possibility that the charging voltage was higher than standard voltage, causing a DTC to be output. When performing a reproduction test, normal charge the vehicle at the standard voltage, then check for DTCs.
Result
Result Proceed to CAN communication system DTC is not output A DTC is not output B CAN communication system DTC is output C Result:
B
See step 10
Result:
C
PROCEED TO CAN COMMUNICATION SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [09/2016 - 12/2018] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [12/2018 - ]
Result:
A
See step 5
- CLEAR DTC AND FREEZE FRAME DATA*
Refer to DTC CHECK / CLEAR [09/2016 - ]
Result
Proceed to NEXT Result:
NEXT
See step 6
- PERFORM MALFUNCTION SIMULATION TEST
- Based on the results of the customer problem analysis, try to reproduce the problem.
Result
Result Proceed to Problem can be reproduced A Problem cannot be reproduced B
Result:
B
See step 28
Result:
A
See step 7
- Based on the results of the customer problem analysis, try to reproduce the problem.
- REFER TO DTC CHART OR PERFORM CODE-SPECIFIC TROUBLESHOOTING
- Refer to the DTC chart or conduct code-specific troubleshooting.
Refer to DIAGNOSTIC TROUBLE CODE CHART [09/2016 - 07/2020] , or refer to DIAGNOSTIC TROUBLE CODE CHART [07/2020 - ]
Result
Proceed to NEXT
Result:
NEXT
See step 8
- Refer to the DTC chart or conduct code-specific troubleshooting.
- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
Result
Proceed to NEXT Result:
NEXT
See step 9
- CHECK FOR DTCS*
Refer to DTC CHECK / CLEAR [09/2016 - ]
Result
Proceed to NEXT Result:
NEXT
END
- CHECK FOR VEHICLE CONTROL HISTORY
- Check for Vehicle Control History.
Refer to VEHICLE CONTROL HISTORY [09/2016 - ]
Result
Result Proceed to Vehicle Control History stored A Vehicle Control History not stored B
Result:
B
See step 22
Result:
A
See step 11
- Check for Vehicle Control History.
- CHECK FOR VEHICLE CONTROL HISTORY (VEHICLE RELATED CAUSE)
- On the customer's vehicle, perform charging using a known good charging cable and a known good power source.
Result
Result Proceed to Charging is possible A Charging is not possible B
Result:
B
See step 16
Result:
A
See step 12
- On the customer's vehicle, perform charging using a known good charging cable and a known good power source.
- CHECK FOR VEHICLE CONTROL HISTORY (CHARGING CABLE RELATED CAUSE)
- On a known good vehicle, perform charging using the customer's charging cable and a known good power source.
Result
Result Proceed to Charging is possible A Charging is not possible B
Result:
B
See step 18
Result:
A
See step 13
- On a known good vehicle, perform charging using the customer's charging cable and a known good power source.
- CHECK FOR VEHICLE CONTROL HISTORY (USER, ENVIRONMENT, EXTERNAL POWER SOURCE/CHARGING STAND RELATED CAUSE)
- Based on the output vehicle control history and the results of the customer interview, narrow down the suspected cause according to the contributing factors.
Result
Result Proceed to Applicable for user A Applicable for environment B Applicable for external power source/charging stand C
Result:
B
See step 20
Result:
C
See step 26
Result:
A
See step 14
- Based on the output vehicle control history and the results of the customer interview, narrow down the suspected cause according to the contributing factors.
- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
- For possible cause and action to be taken, refer to Vehicle Control History (user related cause).
Refer to VEHICLE CONTROL HISTORY [09/2016 - ]
Result
Proceed to NEXT
Result:
NEXT
See step 15
- For possible cause and action to be taken, refer to Vehicle Control History (user related cause).
- CONFIRMATION TEST
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
Result
Proceed to NEXT
Result:
NEXT
END
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
- For possible cause and action to be taken, refer to Vehicle Control History (vehicle related cause).
Refer to VEHICLE CONTROL HISTORY [09/2016 - ]
Result
Proceed to NEXT
Result:
NEXT
See step 17
- For possible cause and action to be taken, refer to Vehicle Control History (vehicle related cause).
- CONFIRMATION TEST
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
Result
Proceed to NEXT
Result:
NEXT
END
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
- For possible cause and action to be taken, refer to Vehicle Control History (charging cable related cause).
Refer to VEHICLE CONTROL HISTORY [09/2016 - ]
Result
Proceed to NEXT
Result:
NEXT
See step 19
- For possible cause and action to be taken, refer to Vehicle Control History (charging cable related cause).
- CONFIRMATION TEST
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
Result
Proceed to NEXT
Result:
NEXT
END
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
- For possible cause and action to be taken, refer to Vehicle Control History (environment related cause).
Refer to VEHICLE CONTROL HISTORY [09/2016 - ]
Result
Proceed to NEXT
Result:
NEXT
See step 21
- For possible cause and action to be taken, refer to Vehicle Control History (environment related cause).
- CONFIRMATION TEST
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
Result
Proceed to NEXT
Result:
NEXT
END
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
- PERFORM MALFUNCTION SIMULATION TEST
- Based on the results of the customer problem analysis, try to reproduce the problem.
Result
Result Proceed to Problem can be reproduced A Problem cannot be reproduced B
Result:
B
See step 28
Result:
A
See step 23
- Based on the results of the customer problem analysis, try to reproduce the problem.
- PROBLEM SYMPTOMS TABLE
Refer to PROBLEM SYMPTOMS TABLE [09/2016 - ]
Result
Proceed to NEXT Result:
NEXT
See step 24
- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
Result
Proceed to NEXT Result:
NEXT
See step 25
- CONFIRMATION TEST
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
Result
Proceed to NEXT
Result:
NEXT
END
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
- For possible cause and action to be taken, refer to Vehicle Control History (external power source/charging stand related cause).
Refer to VEHICLE CONTROL HISTORY [09/2016 - ]
Result
Proceed to NEXT
Result:
NEXT
See step 27
- For possible cause and action to be taken, refer to Vehicle Control History (external power source/charging stand related cause).
- CONFIRMATION TEST
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
Result
Proceed to NEXT
Result:
NEXT
END
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
- CHECK FOR INTERMITTENT PROBLEMS
Refer to CHECK FOR INTERMITTENT PROBLEMS [09/2016 - ]
Result
Proceed to NEXT Result:
NEXT
See step 29
- REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
Result
Proceed to NEXT Result:
NEXT
See step 30
- CONFIRMATION TEST
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.
Result
Proceed to NEXT
Result:
NEXT
END
- Conduct plug-in charging, and referring to the results of the customer problem analysis, check to see if the malfunction reoccurs.