Airflow Sensor Potentiometer
- Check sensor plate rest position and adjust if necessary. Edge of plate closest to fuel distributor must be .069-.079" (1.75-2.05 mm) below lower edge of sensor housing venturi cone. Disconnect wiring from potentiometer. Connect Test Harness (VW 1501) to potentiometer, leaving vehicle harness plug disconnected.
- Using Digital Multimeter (US 1119), measure resistance of potentiometer at terminals of test harness. Harness terminal 1 corresponds to potentiometer terminal 18; terminal 2 corresponds to potentiometer terminal 17; terminal 3 corresponds to potentiometer terminal 14.
- Reading should be greater than 4000 ohms with meter between harness terminals 1 and 2. Reading should be less than 1000 ohms with meter between terminals 2 and 3. Reading should increase evenly up to 4000 ohms as sensor plate is lifted smoothly. If readings are not correct, replace potentiometer.
- Using Sensor Plate Adjustable Holder (VW 1348/1), lift sensor plate to lower edge (fuel distributor side) of airflow sensor housing. Install potentiometer, tightening screws so that adjustment is possible. Connect multimeter between test harness terminal 2 and ground.
- Set multimeter on 20-volt DC scale and turn on ignition. Reading should be .2-.3 volts. If not, move potentiometer until reading is correct. If correct, tighten mounting screws. To check adjustment, lift sensor plate to stop. Reading should be 7 volts. If correct, secure mounting screws with Loctite on heads.