Repair and Diagnosis (Single Page)
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Electrical Component Locations
Fluids
Technical Bulletins
Tire Fitment
Wiring Diagrams- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Starting/Charging
- Transmission
- Trunk, Tailgate, Fuel Door
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Drivelines & Axles
- Axle Shafts
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Suspension, Wheels, Steering (A4 Platform)
- Differentials & Drive Axles
- 6 SPD. Manual Transmission 02Y All Wheel Drive
- 00 - General, Technical Data
- 30 - Clutch
- 34 - Manual Transmission - Controls, Housing
- Vehicle Diagnosis, Testing and Information System VAS 5051 , connecting and selecting function
- Electrical/electronic components and locations
- Haldex Clutch, testing
- Selector lever mechanism, servicing
- Installed position of components at transmission
- Shift knob and cover, removing and installing
- Boot, separating from shift lever and assembling with shift knob
- Shift lever and shift mechanism housing, servicing
- Operating cables, assembly overview
- Selector mechanism, removing and installing
- Shift mechanism, adjusting in transmissions with lock bolts (up to transmission manufacture date 180503)
- Shift mechanism, adjusting in transmissions with lock elbow (as of transmission manufacture date 190503)
- Function, checking
- Transmission, removing and installing
- Bevel gear transfer case, removing and installing
- Gear oil, checking
- Transmission, disassembling and assembling
- Transmission overview
- Assembly overview
- Transmission housing and manual transmission, disassembling and assembling up to transmission manufacture date 180503
- Transmission housing and manual transmission, disassembling and assembling as of transmission manufacture date 190503
- Input shaft, output shafts (pinion shafts), differential, bevel gear transfer case and selector rods, removing and installing
- Notes
- Installed position of input shaft and output shafts (pinion shafts) in transmission up to transmission manufacture date 180503
- Installed position of complete shift mechanism in transmission, up to transmission manufacture date 180503:
- Installed position of shafts and selector rods in transmission, as of transmission manufacture date 190503:
- Sequence of disassembly and assembly for transmission up to manufacture date 180503
- Sequence of disassembly and assembly for transmissions as of manufacture date 190503
- Transmission housing, servicing
- Transmission housing, servicing up to transmission manufacture date 180503
- Notes
- Driving out lock sleeve
- Driving in lock sleeve up to stop
- Driving out lock bolt
- Driving in lock bolt until stop
- Pulling out bushing for selector rod
- Driving in bushing for selector rod flush
- Pulling needle sleeve for reverse shaft off transmission housing
- Pressing needle sleeve - A - into transmission housing
- Transmission housing, servicing as of transmission manufacture date 190503
- Notes
- Removing cap - A -
- Drive in cap up to stop
- Different versions of oil filler and oil drain plugs
- Removing lock elbow for selector shaft
- Installed position of lock elbow
- Driving lock elbow - arrow - for selector shaft in to tool stop
- Pulling out bushing for selector rod
- Driving in bushing for selector rod to tool stop
- Pressing lock sleeve - A - out of transmission housing
- Driving out lock sleeve for non-disassembled transmission using guide pin 10-15
- Driving in lock sleeve until tool stop
- Pulling needle sleeve for reverse shaft off transmission housing
- Pressing needle sleeve - A - into transmission housing
- Pulling out bushing for selector shaft
- Driving bushing - A - for selector shaft in to tool stop
- Driving out sealing plugs - 1 -
- Driving in sealing plugs - 1 -
- Transmission housing, servicing up to transmission manufacture date 180503
- Clutch housing, servicing
- Clutch housing, servicing up to transmission manufacture date 180503
- Clutch housing, servicing as of transmission manufacture date 190503
- Notes
- Pulling out bushing for selector rod
- Driving in bushing for selector rod to tool stop
- Pulling needle sleeve off clutch housing
- Pressing needle sleeve - A - into clutch housing
- Removing seal for input shaft
- Driving in seal for input shaft flush
- Press axle for reverse gear shift fork into clutch housing
- Pulling cylindrical roller bearing off clutch housing
- Pressing cylindrical roller bearing into clutch housing
- Shift mechanism on transmission side, disassembling and assembling
- Shift forks, servicing
- 35 - Manual Transmission - Gears, Shafts
- Input shaft
- Input shaft, disassembling and assembling up to transmission manufacture date 180503
- Notes
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Pulling off inner race/tapered roller bearing
- Pressing off 5th gear
- Pressing off gear wheel for 3rd/4th and 6th gears
- Pressing off inner race/tapered roller bearing
- Pressing on gear wheel for 3rd/4th and 6th gears
- Pressing on inner race/tapered roller bearing
- Pressing on 5th gear
- Determining circlip
- Pulling outer race/tapered roller bearing off clutch housing
- Installed position of outer race/tapered roller bearing in clutch housing
- As of transmission manufacture date 06040: Pressing in tapered roller bearing outer race
- Input shaft, adjusting up to transmission manufacture date 180503
- Input shaft, disassembling and assembling as of transmission manufacture date 190503
- Input shaft, disassembling and assembling up to transmission manufacture date 180503
- Output shaft for 1st to 4th gear
- Output shaft for 1st to 4th gear, disassembling and assembling
- Notes
- Pulling dished washer - A - off output shaft
- Pressing dished washer in output shaft to stop
- Pulling out tapered roller bearing outer race
- Pressing outer race/tapered roller bearing into clutch housing
- Pulling off inner race/tapered roller bearing
- Pulling off synchronizer hub/operating sleeve for 3rd and 4th gear over gear wheel for 4th gear
- Pressing off operating sleeve and synchronizer hub for 1st and 2nd gears
- Pressing off inner race/tapered roller bearing
- Pressing on inner race/tapered roller bearing
- Checking 1st, 2nd and 3rd gear inner races for wear
- Checking 1st, 2nd and 3rd gear synchronizer rings for wear
- Installed position of outer race, inner race and synchronizer ring, 2nd gear
- Disassembling and assembling operating sleeve and synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Assembling operating sleeve/synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Installed position of operating sleeve/synchronizers for 1st and 2nd gear
- Pressing on operating sleeve/synchronizer hub for 1st and 2nd gear
- Installed position of outer race for 1st and 3rd gear
- Installed position of synchronizer ring - A - (inner race for 1st and 3rd gear)
- Installed position of gear wheel for 1st and 3rd gear
- Installed position of operating sleeve/synchronizers for 3rd and 4th gear
- Pressing on synchronizer hub with operating sleeve for 3rd and 4th gears
- Checking 4th gear synchronizer ring for wear
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Output shaft for 1st to 4th gear, adjusting
- Output shaft for 1st to 4th gear, disassembling and assembling
- Output shaft for 5th/6th and reverse gear
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- Notes
- Pulling out tapered roller bearing outer race
- Pressing outer race/tapered roller bearing into clutch housing
- Pulling off inner race/tapered roller bearing
- Pressing off synchronizer hub/operating sleeve for 5th and 6th gear with 6th gear wheel
- Pressing off sleeve - A - over reverse gear wheel
- Pressing off synchronizer hub for reverse gear
- Installed position of synchronizer hub for reverse gear
- Pressing on synchronizer hub for reverse gear
- Pressing on sleeve - A -
- Checking synchronizer ring for 5th and 6th gears for wear
- Disassembling and assembling operating sleeve and synchronizer hub for 5th and 6th gears
- Assembling operating sleeve/synchronizers for 5th and 6th gears
- Pressing on operating sleeve/synchronizer hub for 5th and 6th gears
- Pressing on inner race/tapered roller bearing
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Output shaft for 5th/6th and reverse gears, adjusting
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- Input shaft
- 39F - Final drive, front differential
- Flanged shaft seals, replacing (manual transmission and bevel gear transfer case installed)
- Seal for output flange of bevel gear transfer case, replacing (bevel gear transfer case removed)
- Differential for manual transmission
- Differential, disassembling and assembling
- Notes
- Pulling outer race/tapered roller bearing off clutch housing
- Pressing outer race/tapered roller bearing into clutch housing
- Pulling off inner races/tapered roller bearing
- Pressing on inner races/tapered roller bearing
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Removing and installing roll pin for differential bevel gear axle
- Installing small differential bevel gears
- Pull off connecting sleeve - A -
- Pressing on connecting sleeve - A - for bevel gear transfer case
- Differential, adjusting
- Differential, disassembling and assembling
- Adjustment overview for manual transmission
- Bevel gear transfer case
- Needle bearing, replacing
- Shaft and head bevel gear (gear set), adjusting
- General notes
- Gear set, adjusting and marking
- Shim location
- Adjustment overview (bevel gear transfer case)
- Recommended sequence for adjusting gear set
- Adjustment shim "S 4", determining when replacing output flange
- Shaft bevel gear, adjusting
- Head bevel gear, adjusting
- 39R - Final drive, rear differential
- Driveshaft
- Haldex clutch, checking function
- Seals
- O-rings, replacing
- Rear final drive, removing and installing
- Gear oil in rear final drive, checking
- Oil level in Haldex clutch, checking and changing
- Rear final drive, disassembling and assembling
- Rear final drive, disassembling and assembling
- Cover for Haldex clutch and clutch plates, removing and installing
- Drive pinion housing, removing and installing
- Differential and head bevel gear / input shaft, removing and installing
- Cover for Haldex clutch / disc housing, removing and installing
- Disassembly and assembly sequence
- Differential for rear final drive
- Bearing for shaft bevel gear, servicing
- Bearing for head bevel gear / input shaft, servicing
- Shaft and head bevel gear (gear set), adjusting
- General notes
- Gear set, adjusting and marking
- Shim location
- Adjustment overview (rear final drive)
- Recommended sequence for adjusting gear set
- Shaft bevel gear, adjusting
- Head bevel gear, adjusting
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- 6 SPD. Manual Transmission 02Y All Wheel Drive
- Axle Shafts
- Electrical
- Component Locations
- Wiring Diagrams
- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Starting/Charging
- Transmission
- Trunk, Tailgate, Fuel Door
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Engine Mechanical
- Cooling Fan
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- Cooling System (Mechanical)
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- Exhaust
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- Fuel System
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- 20 Fuel Supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code AFP and BDF), removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code BJS), removing and installing
- Safety precautions when working on fuel supply system
- Rules of cleanliness
- Fuel tank, draining
- Suction jet pumps (vehicles with engine code BJS), removing and installing
- Fuel Pump (FP) unit, removing and installing
- Crash fuel shut-off
- Fuel Pump (FP), checking
- EVAP canister system
- Function of leak diagnostic
- Parts of EVAP canister system (vehicles with engine code AFP), removing and installing
- Parts of EVAP canister system (vehicles with engine code BDF), removing and installing
- Parts of EVAP canister system (vehicles with engine code BJS), removing and installing
- Parts of Leak Detection Pump -LDP- (vehicles with engine code BJS), removing and installing
- Overview plan of EVAP canister system (vehicles with engine code AFP)
- Overview plan of EVAP canister system (vehicles with engine code BDF)
- Evaporative Emission (EVAP) canister system, checking for proper seal
- Evaporative Emission (EVAP) canister purge regulator valve 1, checking
- Evaporative Emission (EVAP) canister purge solenoid valve 2 (vehicles with engine code BJS), checking
- Leak Detection Pump (LDP), checking
- Leak Detection Pump (LDP) and EVAP canister (vehicles with engine code BJS), removing and installing
- EVAP system, checking using KLI 9210 tester
- Electronic Engine Power Control (EPC)
- Fuel supply system components, removing and installing
- 24 Multiport Fuel Injection (MFI)
- Fuel injection, servicing
- General Notes on Fuel Injection
- Overview of Component Locations (vehicles with engine code AFP)
- Overview of Component Locations (vehicles with engine codes BDF and BJS)
- Parts of the fuel injection (vehicles with engine code AFP), removing and installing
- Parts of fuel injection (vehicles with engine codes BDF and BJS), removing and installing
- Intake manifold upper section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold lower section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold (vehicles with engine code BDF), disassembling and assembling
- Intake manifold (vehicles with engine code BJS), disassembling and assembling
- Fuel rail (vehicles with engine code BDF), disassembling and assembling
- Fuel rail (vehicles with engine code BJS), disassembling and assembling
- Air filter (vehicles with engine code AFP), disassembling and assembling
- Air filter (vehicles with engine code BDF), disassembling and assembling
- Air filter (vehicles with engine code BJS), disassembling and assembling
- Safety precautions
- Rules of cleanliness
- Technical data
- Components, checking
- Oxygen sensor heater for oxygen sensors before catalytic converter, checking
- Oxygen sensor heater for oxygen sensors behind Three Way Catalytic Converter (TWC), checking
- Mass Air Flow (MAF) sensor, checking
- Throttle valve control module, checking
- Engine Coolant Temperature (ECT) sensor, checking
- Intake Air Temperature (IAT) sensor, checking
- Intake manifold change-over valve, checking
- Engine speed (RPM) sensor, checking
- Fuel injectors, checking
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Function tests
- Engine Control Module (ECM)
- Additional signals, checking
- Fuel injection, servicing
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code AFP)
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code BDF)
- Exhaust manifold, front exhaust pipe with double catalytic converter and attachments (vehicles with engine code BJS)
- Muffler with mounts (vehicles with engine codes AFP and BDF)
- Muffler with mounts (vehicles with engine codes BJS)
- Exhaust system (vehicles with engine codes AFP and BDF), aligning
- Three Way Catalytic Converter (TWC), checking
- Exhaust Flap Valve 1 (vehicles with engine code BJS), checking
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code AFP), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BDF), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BJS), removing and installing
- Secondary Air Injection (AIR) system, checking for proper seal
- Secondary Air Injection (AIR) valve, checking
- Secondary Air Injection (AIR) pump motor, checking
- Combination valve, checking
- Exhaust system components, removing and installing
- 20 Fuel Supply
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (28 Ignition/Glow Plug System - St Generic Scan Tool)
- 24 Multiport Fuel Injection (MFI)
- 26 Exhaust system, Emission controls
- 28 Ignition/Glow plug system
- Ignition, servicing
- General notes on ignition system
- Parts of the ignition (vehicles with engine code AFP), removing and installing
- Parts of ignition (vehicles with engine codes BDF and BJS), removing and installing
- Safety precautions
- Test data, spark plugs
- Camshaft Position (CMP) sensor, checking
- Knock sensors, checking
- Ignition coil (vehicles with engine code AFP), checking
- Valves for camshaft adjustment (vehicles with engine codes BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine code BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine codes BDF and BJS), removing and installing
- Ignition, servicing
- 38 Automatic Transmission - Gears, Hydraulic controls
- Electrical components for regulating automatic transmissions 01M and 09A
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, replacing
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Sensor for transmission RPM (vehicles with 09A transmission), checking
- Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Vehicle Speed Sensor (VSS), checking
- Intermediate Shaft Speed Sensor (vehicles with 09A transmission), checking
- Transmission Fluid Temperature Sensor, checking
- Solenoid valves in valve body, checking
- Transmission Control Module (TCM) for automatic transmissions 01M and 09A
- Electrical components for regulating automatic transmissions 01M and 09A
- ST Generic Scan Tool
- General information for On Board Diagnostic (OBD)
- Diagnostic mode, selecting
- Diagnostic mode, selecting
- Address word 33 - On-Board Diagnostic (OBD)
- Diagnostic mode 1: Check measured values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC Memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check output of oxygen sensor signals
- Notes
- Evaluation test-ID 01: Rich to lean sensor barrier voltage
- Evaluation test-ID 02: Lean to rich sensor barrier voltage
- Evaluation test-ID 07: Minimum voltage at sensor for test cycle
- Evaluation test-ID 08: Maximum voltage at sensor for test cycle
- Evaluation test-ID 129: Actual value of oxygen sensor voltage
- Evaluation test-ID 130: Control barrier voltage
- Evaluation test-ID 131: Dynamic value
- Evaluation test-ID 132: Oxygen sensor shift via oxygen sensor control behind Three Way Catalytic Converter (TWC)
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- DTC tables
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- Cooling Fan
- Engine Performance
- Emissions
- Emission Applications - Except Diesel
- Emission Control Abbreviations
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Fuel Delivery
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- 20 Fuel Supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code AFP and BDF), removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code BJS), removing and installing
- Safety precautions when working on fuel supply system
- Rules of cleanliness
- Fuel tank, draining
- Suction jet pumps (vehicles with engine code BJS), removing and installing
- Fuel Pump (FP) unit, removing and installing
- Crash fuel shut-off
- Fuel Pump (FP), checking
- EVAP canister system
- Function of leak diagnostic
- Parts of EVAP canister system (vehicles with engine code AFP), removing and installing
- Parts of EVAP canister system (vehicles with engine code BDF), removing and installing
- Parts of EVAP canister system (vehicles with engine code BJS), removing and installing
- Parts of Leak Detection Pump -LDP- (vehicles with engine code BJS), removing and installing
- Overview plan of EVAP canister system (vehicles with engine code AFP)
- Overview plan of EVAP canister system (vehicles with engine code BDF)
- Evaporative Emission (EVAP) canister system, checking for proper seal
- Evaporative Emission (EVAP) canister purge regulator valve 1, checking
- Evaporative Emission (EVAP) canister purge solenoid valve 2 (vehicles with engine code BJS), checking
- Leak Detection Pump (LDP), checking
- Leak Detection Pump (LDP) and EVAP canister (vehicles with engine code BJS), removing and installing
- EVAP system, checking using KLI 9210 tester
- Electronic Engine Power Control (EPC)
- Fuel supply system components, removing and installing
- 24 Multiport Fuel Injection (MFI)
- Fuel injection, servicing
- General Notes on Fuel Injection
- Overview of Component Locations (vehicles with engine code AFP)
- Overview of Component Locations (vehicles with engine codes BDF and BJS)
- Parts of the fuel injection (vehicles with engine code AFP), removing and installing
- Parts of fuel injection (vehicles with engine codes BDF and BJS), removing and installing
- Intake manifold upper section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold lower section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold (vehicles with engine code BDF), disassembling and assembling
- Intake manifold (vehicles with engine code BJS), disassembling and assembling
- Fuel rail (vehicles with engine code BDF), disassembling and assembling
- Fuel rail (vehicles with engine code BJS), disassembling and assembling
- Air filter (vehicles with engine code AFP), disassembling and assembling
- Air filter (vehicles with engine code BDF), disassembling and assembling
- Air filter (vehicles with engine code BJS), disassembling and assembling
- Safety precautions
- Rules of cleanliness
- Technical data
- Components, checking
- Oxygen sensor heater for oxygen sensors before catalytic converter, checking
- Oxygen sensor heater for oxygen sensors behind Three Way Catalytic Converter (TWC), checking
- Mass Air Flow (MAF) sensor, checking
- Throttle valve control module, checking
- Engine Coolant Temperature (ECT) sensor, checking
- Intake Air Temperature (IAT) sensor, checking
- Intake manifold change-over valve, checking
- Engine speed (RPM) sensor, checking
- Fuel injectors, checking
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Function tests
- Engine Control Module (ECM)
- Additional signals, checking
- Fuel injection, servicing
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code AFP)
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code BDF)
- Exhaust manifold, front exhaust pipe with double catalytic converter and attachments (vehicles with engine code BJS)
- Muffler with mounts (vehicles with engine codes AFP and BDF)
- Muffler with mounts (vehicles with engine codes BJS)
- Exhaust system (vehicles with engine codes AFP and BDF), aligning
- Three Way Catalytic Converter (TWC), checking
- Exhaust Flap Valve 1 (vehicles with engine code BJS), checking
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code AFP), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BDF), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BJS), removing and installing
- Secondary Air Injection (AIR) system, checking for proper seal
- Secondary Air Injection (AIR) valve, checking
- Secondary Air Injection (AIR) pump motor, checking
- Combination valve, checking
- Exhaust system components, removing and installing
- 20 Fuel Supply
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (28 Ignition/Glow Plug System - St Generic Scan Tool)
- 24 Multiport Fuel Injection (MFI)
- 26 Exhaust system, Emission controls
- 28 Ignition/Glow plug system
- Ignition, servicing
- General notes on ignition system
- Parts of the ignition (vehicles with engine code AFP), removing and installing
- Parts of ignition (vehicles with engine codes BDF and BJS), removing and installing
- Safety precautions
- Test data, spark plugs
- Camshaft Position (CMP) sensor, checking
- Knock sensors, checking
- Ignition coil (vehicles with engine code AFP), checking
- Valves for camshaft adjustment (vehicles with engine codes BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine code BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine codes BDF and BJS), removing and installing
- Ignition, servicing
- 38 Automatic Transmission - Gears, Hydraulic controls
- Electrical components for regulating automatic transmissions 01M and 09A
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, replacing
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Sensor for transmission RPM (vehicles with 09A transmission), checking
- Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Vehicle Speed Sensor (VSS), checking
- Intermediate Shaft Speed Sensor (vehicles with 09A transmission), checking
- Transmission Fluid Temperature Sensor, checking
- Solenoid valves in valve body, checking
- Transmission Control Module (TCM) for automatic transmissions 01M and 09A
- Electrical components for regulating automatic transmissions 01M and 09A
- ST Generic Scan Tool
- General information for On Board Diagnostic (OBD)
- Diagnostic mode, selecting
- Diagnostic mode, selecting
- Address word 33 - On-Board Diagnostic (OBD)
- Diagnostic mode 1: Check measured values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC Memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check output of oxygen sensor signals
- Notes
- Evaluation test-ID 01: Rich to lean sensor barrier voltage
- Evaluation test-ID 02: Lean to rich sensor barrier voltage
- Evaluation test-ID 07: Minimum voltage at sensor for test cycle
- Evaluation test-ID 08: Maximum voltage at sensor for test cycle
- Evaluation test-ID 129: Actual value of oxygen sensor voltage
- Evaluation test-ID 130: Control barrier voltage
- Evaluation test-ID 131: Dynamic value
- Evaluation test-ID 132: Oxygen sensor shift via oxygen sensor control behind Three Way Catalytic Converter (TWC)
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- DTC tables
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- Ignition System
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- 20 Fuel Supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code AFP and BDF), removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code BJS), removing and installing
- Safety precautions when working on fuel supply system
- Rules of cleanliness
- Fuel tank, draining
- Suction jet pumps (vehicles with engine code BJS), removing and installing
- Fuel Pump (FP) unit, removing and installing
- Crash fuel shut-off
- Fuel Pump (FP), checking
- EVAP canister system
- Function of leak diagnostic
- Parts of EVAP canister system (vehicles with engine code AFP), removing and installing
- Parts of EVAP canister system (vehicles with engine code BDF), removing and installing
- Parts of EVAP canister system (vehicles with engine code BJS), removing and installing
- Parts of Leak Detection Pump -LDP- (vehicles with engine code BJS), removing and installing
- Overview plan of EVAP canister system (vehicles with engine code AFP)
- Overview plan of EVAP canister system (vehicles with engine code BDF)
- Evaporative Emission (EVAP) canister system, checking for proper seal
- Evaporative Emission (EVAP) canister purge regulator valve 1, checking
- Evaporative Emission (EVAP) canister purge solenoid valve 2 (vehicles with engine code BJS), checking
- Leak Detection Pump (LDP), checking
- Leak Detection Pump (LDP) and EVAP canister (vehicles with engine code BJS), removing and installing
- EVAP system, checking using KLI 9210 tester
- Electronic Engine Power Control (EPC)
- Fuel supply system components, removing and installing
- 24 Multiport Fuel Injection (MFI)
- Fuel injection, servicing
- General Notes on Fuel Injection
- Overview of Component Locations (vehicles with engine code AFP)
- Overview of Component Locations (vehicles with engine codes BDF and BJS)
- Parts of the fuel injection (vehicles with engine code AFP), removing and installing
- Parts of fuel injection (vehicles with engine codes BDF and BJS), removing and installing
- Intake manifold upper section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold lower section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold (vehicles with engine code BDF), disassembling and assembling
- Intake manifold (vehicles with engine code BJS), disassembling and assembling
- Fuel rail (vehicles with engine code BDF), disassembling and assembling
- Fuel rail (vehicles with engine code BJS), disassembling and assembling
- Air filter (vehicles with engine code AFP), disassembling and assembling
- Air filter (vehicles with engine code BDF), disassembling and assembling
- Air filter (vehicles with engine code BJS), disassembling and assembling
- Safety precautions
- Rules of cleanliness
- Technical data
- Components, checking
- Oxygen sensor heater for oxygen sensors before catalytic converter, checking
- Oxygen sensor heater for oxygen sensors behind Three Way Catalytic Converter (TWC), checking
- Mass Air Flow (MAF) sensor, checking
- Throttle valve control module, checking
- Engine Coolant Temperature (ECT) sensor, checking
- Intake Air Temperature (IAT) sensor, checking
- Intake manifold change-over valve, checking
- Engine speed (RPM) sensor, checking
- Fuel injectors, checking
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Function tests
- Engine Control Module (ECM)
- Additional signals, checking
- Fuel injection, servicing
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code AFP)
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code BDF)
- Exhaust manifold, front exhaust pipe with double catalytic converter and attachments (vehicles with engine code BJS)
- Muffler with mounts (vehicles with engine codes AFP and BDF)
- Muffler with mounts (vehicles with engine codes BJS)
- Exhaust system (vehicles with engine codes AFP and BDF), aligning
- Three Way Catalytic Converter (TWC), checking
- Exhaust Flap Valve 1 (vehicles with engine code BJS), checking
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code AFP), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BDF), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BJS), removing and installing
- Secondary Air Injection (AIR) system, checking for proper seal
- Secondary Air Injection (AIR) valve, checking
- Secondary Air Injection (AIR) pump motor, checking
- Combination valve, checking
- Exhaust system components, removing and installing
- 20 Fuel Supply
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (28 Ignition/Glow Plug System - St Generic Scan Tool)
- 24 Multiport Fuel Injection (MFI)
- 26 Exhaust system, Emission controls
- 28 Ignition/Glow plug system
- Ignition, servicing
- General notes on ignition system
- Parts of the ignition (vehicles with engine code AFP), removing and installing
- Parts of ignition (vehicles with engine codes BDF and BJS), removing and installing
- Safety precautions
- Test data, spark plugs
- Camshaft Position (CMP) sensor, checking
- Knock sensors, checking
- Ignition coil (vehicles with engine code AFP), checking
- Valves for camshaft adjustment (vehicles with engine codes BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine code BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine codes BDF and BJS), removing and installing
- Ignition, servicing
- 38 Automatic Transmission - Gears, Hydraulic controls
- Electrical components for regulating automatic transmissions 01M and 09A
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, replacing
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Sensor for transmission RPM (vehicles with 09A transmission), checking
- Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Vehicle Speed Sensor (VSS), checking
- Intermediate Shaft Speed Sensor (vehicles with 09A transmission), checking
- Transmission Fluid Temperature Sensor, checking
- Solenoid valves in valve body, checking
- Transmission Control Module (TCM) for automatic transmissions 01M and 09A
- Electrical components for regulating automatic transmissions 01M and 09A
- ST Generic Scan Tool
- General information for On Board Diagnostic (OBD)
- Diagnostic mode, selecting
- Diagnostic mode, selecting
- Address word 33 - On-Board Diagnostic (OBD)
- Diagnostic mode 1: Check measured values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC Memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check output of oxygen sensor signals
- Notes
- Evaluation test-ID 01: Rich to lean sensor barrier voltage
- Evaluation test-ID 02: Lean to rich sensor barrier voltage
- Evaluation test-ID 07: Minimum voltage at sensor for test cycle
- Evaluation test-ID 08: Maximum voltage at sensor for test cycle
- Evaluation test-ID 129: Actual value of oxygen sensor voltage
- Evaluation test-ID 130: Control barrier voltage
- Evaluation test-ID 131: Dynamic value
- Evaluation test-ID 132: Oxygen sensor shift via oxygen sensor control behind Three Way Catalytic Converter (TWC)
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- DTC tables
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- Mode 6 - R32
- Remove, Overhaul & Install
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- 20 Fuel Supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code AFP and BDF), removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code BJS), removing and installing
- Safety precautions when working on fuel supply system
- Rules of cleanliness
- Fuel tank, draining
- Suction jet pumps (vehicles with engine code BJS), removing and installing
- Fuel Pump (FP) unit, removing and installing
- Crash fuel shut-off
- Fuel Pump (FP), checking
- EVAP canister system
- Function of leak diagnostic
- Parts of EVAP canister system (vehicles with engine code AFP), removing and installing
- Parts of EVAP canister system (vehicles with engine code BDF), removing and installing
- Parts of EVAP canister system (vehicles with engine code BJS), removing and installing
- Parts of Leak Detection Pump -LDP- (vehicles with engine code BJS), removing and installing
- Overview plan of EVAP canister system (vehicles with engine code AFP)
- Overview plan of EVAP canister system (vehicles with engine code BDF)
- Evaporative Emission (EVAP) canister system, checking for proper seal
- Evaporative Emission (EVAP) canister purge regulator valve 1, checking
- Evaporative Emission (EVAP) canister purge solenoid valve 2 (vehicles with engine code BJS), checking
- Leak Detection Pump (LDP), checking
- Leak Detection Pump (LDP) and EVAP canister (vehicles with engine code BJS), removing and installing
- EVAP system, checking using KLI 9210 tester
- Electronic Engine Power Control (EPC)
- Fuel supply system components, removing and installing
- 24 Multiport Fuel Injection (MFI)
- Fuel injection, servicing
- General Notes on Fuel Injection
- Overview of Component Locations (vehicles with engine code AFP)
- Overview of Component Locations (vehicles with engine codes BDF and BJS)
- Parts of the fuel injection (vehicles with engine code AFP), removing and installing
- Parts of fuel injection (vehicles with engine codes BDF and BJS), removing and installing
- Intake manifold upper section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold lower section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold (vehicles with engine code BDF), disassembling and assembling
- Intake manifold (vehicles with engine code BJS), disassembling and assembling
- Fuel rail (vehicles with engine code BDF), disassembling and assembling
- Fuel rail (vehicles with engine code BJS), disassembling and assembling
- Air filter (vehicles with engine code AFP), disassembling and assembling
- Air filter (vehicles with engine code BDF), disassembling and assembling
- Air filter (vehicles with engine code BJS), disassembling and assembling
- Safety precautions
- Rules of cleanliness
- Technical data
- Components, checking
- Oxygen sensor heater for oxygen sensors before catalytic converter, checking
- Oxygen sensor heater for oxygen sensors behind Three Way Catalytic Converter (TWC), checking
- Mass Air Flow (MAF) sensor, checking
- Throttle valve control module, checking
- Engine Coolant Temperature (ECT) sensor, checking
- Intake Air Temperature (IAT) sensor, checking
- Intake manifold change-over valve, checking
- Engine speed (RPM) sensor, checking
- Fuel injectors, checking
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Function tests
- Engine Control Module (ECM)
- Additional signals, checking
- Fuel injection, servicing
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code AFP)
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code BDF)
- Exhaust manifold, front exhaust pipe with double catalytic converter and attachments (vehicles with engine code BJS)
- Muffler with mounts (vehicles with engine codes AFP and BDF)
- Muffler with mounts (vehicles with engine codes BJS)
- Exhaust system (vehicles with engine codes AFP and BDF), aligning
- Three Way Catalytic Converter (TWC), checking
- Exhaust Flap Valve 1 (vehicles with engine code BJS), checking
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code AFP), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BDF), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BJS), removing and installing
- Secondary Air Injection (AIR) system, checking for proper seal
- Secondary Air Injection (AIR) valve, checking
- Secondary Air Injection (AIR) pump motor, checking
- Combination valve, checking
- Exhaust system components, removing and installing
- 20 Fuel Supply
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (28 Ignition/Glow Plug System - St Generic Scan Tool)
- 24 Multiport Fuel Injection (MFI)
- 26 Exhaust system, Emission controls
- 28 Ignition/Glow plug system
- Ignition, servicing
- General notes on ignition system
- Parts of the ignition (vehicles with engine code AFP), removing and installing
- Parts of ignition (vehicles with engine codes BDF and BJS), removing and installing
- Safety precautions
- Test data, spark plugs
- Camshaft Position (CMP) sensor, checking
- Knock sensors, checking
- Ignition coil (vehicles with engine code AFP), checking
- Valves for camshaft adjustment (vehicles with engine codes BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine code BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine codes BDF and BJS), removing and installing
- Ignition, servicing
- 38 Automatic Transmission - Gears, Hydraulic controls
- Electrical components for regulating automatic transmissions 01M and 09A
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, replacing
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Sensor for transmission RPM (vehicles with 09A transmission), checking
- Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Vehicle Speed Sensor (VSS), checking
- Intermediate Shaft Speed Sensor (vehicles with 09A transmission), checking
- Transmission Fluid Temperature Sensor, checking
- Solenoid valves in valve body, checking
- Transmission Control Module (TCM) for automatic transmissions 01M and 09A
- Electrical components for regulating automatic transmissions 01M and 09A
- ST Generic Scan Tool
- General information for On Board Diagnostic (OBD)
- Diagnostic mode, selecting
- Diagnostic mode, selecting
- Address word 33 - On-Board Diagnostic (OBD)
- Diagnostic mode 1: Check measured values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC Memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check output of oxygen sensor signals
- Notes
- Evaluation test-ID 01: Rich to lean sensor barrier voltage
- Evaluation test-ID 02: Lean to rich sensor barrier voltage
- Evaluation test-ID 07: Minimum voltage at sensor for test cycle
- Evaluation test-ID 08: Maximum voltage at sensor for test cycle
- Evaluation test-ID 129: Actual value of oxygen sensor voltage
- Evaluation test-ID 130: Control barrier voltage
- Evaluation test-ID 131: Dynamic value
- Evaluation test-ID 132: Oxygen sensor shift via oxygen sensor control behind Three Way Catalytic Converter (TWC)
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- DTC tables
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- Specifications
- System
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- 20 Fuel Supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code AFP and BDF), removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code BJS), removing and installing
- Safety precautions when working on fuel supply system
- Rules of cleanliness
- Fuel tank, draining
- Suction jet pumps (vehicles with engine code BJS), removing and installing
- Fuel Pump (FP) unit, removing and installing
- Crash fuel shut-off
- Fuel Pump (FP), checking
- EVAP canister system
- Function of leak diagnostic
- Parts of EVAP canister system (vehicles with engine code AFP), removing and installing
- Parts of EVAP canister system (vehicles with engine code BDF), removing and installing
- Parts of EVAP canister system (vehicles with engine code BJS), removing and installing
- Parts of Leak Detection Pump -LDP- (vehicles with engine code BJS), removing and installing
- Overview plan of EVAP canister system (vehicles with engine code AFP)
- Overview plan of EVAP canister system (vehicles with engine code BDF)
- Evaporative Emission (EVAP) canister system, checking for proper seal
- Evaporative Emission (EVAP) canister purge regulator valve 1, checking
- Evaporative Emission (EVAP) canister purge solenoid valve 2 (vehicles with engine code BJS), checking
- Leak Detection Pump (LDP), checking
- Leak Detection Pump (LDP) and EVAP canister (vehicles with engine code BJS), removing and installing
- EVAP system, checking using KLI 9210 tester
- Electronic Engine Power Control (EPC)
- Fuel supply system components, removing and installing
- 24 Multiport Fuel Injection (MFI)
- Fuel injection, servicing
- General Notes on Fuel Injection
- Overview of Component Locations (vehicles with engine code AFP)
- Overview of Component Locations (vehicles with engine codes BDF and BJS)
- Parts of the fuel injection (vehicles with engine code AFP), removing and installing
- Parts of fuel injection (vehicles with engine codes BDF and BJS), removing and installing
- Intake manifold upper section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold lower section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold (vehicles with engine code BDF), disassembling and assembling
- Intake manifold (vehicles with engine code BJS), disassembling and assembling
- Fuel rail (vehicles with engine code BDF), disassembling and assembling
- Fuel rail (vehicles with engine code BJS), disassembling and assembling
- Air filter (vehicles with engine code AFP), disassembling and assembling
- Air filter (vehicles with engine code BDF), disassembling and assembling
- Air filter (vehicles with engine code BJS), disassembling and assembling
- Safety precautions
- Rules of cleanliness
- Technical data
- Components, checking
- Oxygen sensor heater for oxygen sensors before catalytic converter, checking
- Oxygen sensor heater for oxygen sensors behind Three Way Catalytic Converter (TWC), checking
- Mass Air Flow (MAF) sensor, checking
- Throttle valve control module, checking
- Engine Coolant Temperature (ECT) sensor, checking
- Intake Air Temperature (IAT) sensor, checking
- Intake manifold change-over valve, checking
- Engine speed (RPM) sensor, checking
- Fuel injectors, checking
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Function tests
- Engine Control Module (ECM)
- Additional signals, checking
- Fuel injection, servicing
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code AFP)
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code BDF)
- Exhaust manifold, front exhaust pipe with double catalytic converter and attachments (vehicles with engine code BJS)
- Muffler with mounts (vehicles with engine codes AFP and BDF)
- Muffler with mounts (vehicles with engine codes BJS)
- Exhaust system (vehicles with engine codes AFP and BDF), aligning
- Three Way Catalytic Converter (TWC), checking
- Exhaust Flap Valve 1 (vehicles with engine code BJS), checking
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code AFP), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BDF), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BJS), removing and installing
- Secondary Air Injection (AIR) system, checking for proper seal
- Secondary Air Injection (AIR) valve, checking
- Secondary Air Injection (AIR) pump motor, checking
- Combination valve, checking
- Exhaust system components, removing and installing
- 20 Fuel Supply
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (28 Ignition/Glow Plug System - St Generic Scan Tool)
- 24 Multiport Fuel Injection (MFI)
- 26 Exhaust system, Emission controls
- 28 Ignition/Glow plug system
- Ignition, servicing
- General notes on ignition system
- Parts of the ignition (vehicles with engine code AFP), removing and installing
- Parts of ignition (vehicles with engine codes BDF and BJS), removing and installing
- Safety precautions
- Test data, spark plugs
- Camshaft Position (CMP) sensor, checking
- Knock sensors, checking
- Ignition coil (vehicles with engine code AFP), checking
- Valves for camshaft adjustment (vehicles with engine codes BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine code BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine codes BDF and BJS), removing and installing
- Ignition, servicing
- 38 Automatic Transmission - Gears, Hydraulic controls
- Electrical components for regulating automatic transmissions 01M and 09A
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, replacing
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Sensor for transmission RPM (vehicles with 09A transmission), checking
- Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Vehicle Speed Sensor (VSS), checking
- Intermediate Shaft Speed Sensor (vehicles with 09A transmission), checking
- Transmission Fluid Temperature Sensor, checking
- Solenoid valves in valve body, checking
- Transmission Control Module (TCM) for automatic transmissions 01M and 09A
- Electrical components for regulating automatic transmissions 01M and 09A
- ST Generic Scan Tool
- General information for On Board Diagnostic (OBD)
- Diagnostic mode, selecting
- Diagnostic mode, selecting
- Address word 33 - On-Board Diagnostic (OBD)
- Diagnostic mode 1: Check measured values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC Memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check output of oxygen sensor signals
- Notes
- Evaluation test-ID 01: Rich to lean sensor barrier voltage
- Evaluation test-ID 02: Lean to rich sensor barrier voltage
- Evaluation test-ID 07: Minimum voltage at sensor for test cycle
- Evaluation test-ID 08: Maximum voltage at sensor for test cycle
- Evaluation test-ID 129: Actual value of oxygen sensor voltage
- Evaluation test-ID 130: Control barrier voltage
- Evaluation test-ID 131: Dynamic value
- Evaluation test-ID 132: Oxygen sensor shift via oxygen sensor control behind Three Way Catalytic Converter (TWC)
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- DTC tables
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- Testing & Diagnosis
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- 20 Fuel Supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code AFP and BDF), removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code BJS), removing and installing
- Safety precautions when working on fuel supply system
- Rules of cleanliness
- Fuel tank, draining
- Suction jet pumps (vehicles with engine code BJS), removing and installing
- Fuel Pump (FP) unit, removing and installing
- Crash fuel shut-off
- Fuel Pump (FP), checking
- EVAP canister system
- Function of leak diagnostic
- Parts of EVAP canister system (vehicles with engine code AFP), removing and installing
- Parts of EVAP canister system (vehicles with engine code BDF), removing and installing
- Parts of EVAP canister system (vehicles with engine code BJS), removing and installing
- Parts of Leak Detection Pump -LDP- (vehicles with engine code BJS), removing and installing
- Overview plan of EVAP canister system (vehicles with engine code AFP)
- Overview plan of EVAP canister system (vehicles with engine code BDF)
- Evaporative Emission (EVAP) canister system, checking for proper seal
- Evaporative Emission (EVAP) canister purge regulator valve 1, checking
- Evaporative Emission (EVAP) canister purge solenoid valve 2 (vehicles with engine code BJS), checking
- Leak Detection Pump (LDP), checking
- Leak Detection Pump (LDP) and EVAP canister (vehicles with engine code BJS), removing and installing
- EVAP system, checking using KLI 9210 tester
- Electronic Engine Power Control (EPC)
- Fuel supply system components, removing and installing
- 24 Multiport Fuel Injection (MFI)
- Fuel injection, servicing
- General Notes on Fuel Injection
- Overview of Component Locations (vehicles with engine code AFP)
- Overview of Component Locations (vehicles with engine codes BDF and BJS)
- Parts of the fuel injection (vehicles with engine code AFP), removing and installing
- Parts of fuel injection (vehicles with engine codes BDF and BJS), removing and installing
- Intake manifold upper section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold lower section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold (vehicles with engine code BDF), disassembling and assembling
- Intake manifold (vehicles with engine code BJS), disassembling and assembling
- Fuel rail (vehicles with engine code BDF), disassembling and assembling
- Fuel rail (vehicles with engine code BJS), disassembling and assembling
- Air filter (vehicles with engine code AFP), disassembling and assembling
- Air filter (vehicles with engine code BDF), disassembling and assembling
- Air filter (vehicles with engine code BJS), disassembling and assembling
- Safety precautions
- Rules of cleanliness
- Technical data
- Components, checking
- Oxygen sensor heater for oxygen sensors before catalytic converter, checking
- Oxygen sensor heater for oxygen sensors behind Three Way Catalytic Converter (TWC), checking
- Mass Air Flow (MAF) sensor, checking
- Throttle valve control module, checking
- Engine Coolant Temperature (ECT) sensor, checking
- Intake Air Temperature (IAT) sensor, checking
- Intake manifold change-over valve, checking
- Engine speed (RPM) sensor, checking
- Fuel injectors, checking
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Function tests
- Engine Control Module (ECM)
- Additional signals, checking
- Fuel injection, servicing
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code AFP)
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code BDF)
- Exhaust manifold, front exhaust pipe with double catalytic converter and attachments (vehicles with engine code BJS)
- Muffler with mounts (vehicles with engine codes AFP and BDF)
- Muffler with mounts (vehicles with engine codes BJS)
- Exhaust system (vehicles with engine codes AFP and BDF), aligning
- Three Way Catalytic Converter (TWC), checking
- Exhaust Flap Valve 1 (vehicles with engine code BJS), checking
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code AFP), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BDF), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BJS), removing and installing
- Secondary Air Injection (AIR) system, checking for proper seal
- Secondary Air Injection (AIR) valve, checking
- Secondary Air Injection (AIR) pump motor, checking
- Combination valve, checking
- Exhaust system components, removing and installing
- 20 Fuel Supply
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (28 Ignition/Glow Plug System - St Generic Scan Tool)
- 24 Multiport Fuel Injection (MFI)
- 26 Exhaust system, Emission controls
- 28 Ignition/Glow plug system
- Ignition, servicing
- General notes on ignition system
- Parts of the ignition (vehicles with engine code AFP), removing and installing
- Parts of ignition (vehicles with engine codes BDF and BJS), removing and installing
- Safety precautions
- Test data, spark plugs
- Camshaft Position (CMP) sensor, checking
- Knock sensors, checking
- Ignition coil (vehicles with engine code AFP), checking
- Valves for camshaft adjustment (vehicles with engine codes BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine code BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine codes BDF and BJS), removing and installing
- Ignition, servicing
- 38 Automatic Transmission - Gears, Hydraulic controls
- Electrical components for regulating automatic transmissions 01M and 09A
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, replacing
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Sensor for transmission RPM (vehicles with 09A transmission), checking
- Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Vehicle Speed Sensor (VSS), checking
- Intermediate Shaft Speed Sensor (vehicles with 09A transmission), checking
- Transmission Fluid Temperature Sensor, checking
- Solenoid valves in valve body, checking
- Transmission Control Module (TCM) for automatic transmissions 01M and 09A
- Electrical components for regulating automatic transmissions 01M and 09A
- ST Generic Scan Tool
- General information for On Board Diagnostic (OBD)
- Diagnostic mode, selecting
- Diagnostic mode, selecting
- Address word 33 - On-Board Diagnostic (OBD)
- Diagnostic mode 1: Check measured values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC Memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check output of oxygen sensor signals
- Notes
- Evaluation test-ID 01: Rich to lean sensor barrier voltage
- Evaluation test-ID 02: Lean to rich sensor barrier voltage
- Evaluation test-ID 07: Minimum voltage at sensor for test cycle
- Evaluation test-ID 08: Maximum voltage at sensor for test cycle
- Evaluation test-ID 129: Actual value of oxygen sensor voltage
- Evaluation test-ID 130: Control barrier voltage
- Evaluation test-ID 131: Dynamic value
- Evaluation test-ID 132: Oxygen sensor shift via oxygen sensor control behind Three Way Catalytic Converter (TWC)
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- DTC tables
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- Tune-Up
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- 20 Fuel Supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code AFP and BDF), removing and installing
- Fuel tank with attachments and fuel filter (vehicles with engine code BJS), removing and installing
- Safety precautions when working on fuel supply system
- Rules of cleanliness
- Fuel tank, draining
- Suction jet pumps (vehicles with engine code BJS), removing and installing
- Fuel Pump (FP) unit, removing and installing
- Crash fuel shut-off
- Fuel Pump (FP), checking
- EVAP canister system
- Function of leak diagnostic
- Parts of EVAP canister system (vehicles with engine code AFP), removing and installing
- Parts of EVAP canister system (vehicles with engine code BDF), removing and installing
- Parts of EVAP canister system (vehicles with engine code BJS), removing and installing
- Parts of Leak Detection Pump -LDP- (vehicles with engine code BJS), removing and installing
- Overview plan of EVAP canister system (vehicles with engine code AFP)
- Overview plan of EVAP canister system (vehicles with engine code BDF)
- Evaporative Emission (EVAP) canister system, checking for proper seal
- Evaporative Emission (EVAP) canister purge regulator valve 1, checking
- Evaporative Emission (EVAP) canister purge solenoid valve 2 (vehicles with engine code BJS), checking
- Leak Detection Pump (LDP), checking
- Leak Detection Pump (LDP) and EVAP canister (vehicles with engine code BJS), removing and installing
- EVAP system, checking using KLI 9210 tester
- Electronic Engine Power Control (EPC)
- Fuel supply system components, removing and installing
- 24 Multiport Fuel Injection (MFI)
- Fuel injection, servicing
- General Notes on Fuel Injection
- Overview of Component Locations (vehicles with engine code AFP)
- Overview of Component Locations (vehicles with engine codes BDF and BJS)
- Parts of the fuel injection (vehicles with engine code AFP), removing and installing
- Parts of fuel injection (vehicles with engine codes BDF and BJS), removing and installing
- Intake manifold upper section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold lower section (vehicles with engine code AFP), disassembling and assembling
- Intake manifold (vehicles with engine code BDF), disassembling and assembling
- Intake manifold (vehicles with engine code BJS), disassembling and assembling
- Fuel rail (vehicles with engine code BDF), disassembling and assembling
- Fuel rail (vehicles with engine code BJS), disassembling and assembling
- Air filter (vehicles with engine code AFP), disassembling and assembling
- Air filter (vehicles with engine code BDF), disassembling and assembling
- Air filter (vehicles with engine code BJS), disassembling and assembling
- Safety precautions
- Rules of cleanliness
- Technical data
- Components, checking
- Oxygen sensor heater for oxygen sensors before catalytic converter, checking
- Oxygen sensor heater for oxygen sensors behind Three Way Catalytic Converter (TWC), checking
- Mass Air Flow (MAF) sensor, checking
- Throttle valve control module, checking
- Engine Coolant Temperature (ECT) sensor, checking
- Intake Air Temperature (IAT) sensor, checking
- Intake manifold change-over valve, checking
- Engine speed (RPM) sensor, checking
- Fuel injectors, checking
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Function tests
- Engine Control Module (ECM)
- Additional signals, checking
- Fuel injection, servicing
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code AFP)
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine code BDF)
- Exhaust manifold, front exhaust pipe with double catalytic converter and attachments (vehicles with engine code BJS)
- Muffler with mounts (vehicles with engine codes AFP and BDF)
- Muffler with mounts (vehicles with engine codes BJS)
- Exhaust system (vehicles with engine codes AFP and BDF), aligning
- Three Way Catalytic Converter (TWC), checking
- Exhaust Flap Valve 1 (vehicles with engine code BJS), checking
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code AFP), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BDF), removing and installing
- Parts of Secondary Air Injection (AIR) system (vehicles with engine code BJS), removing and installing
- Secondary Air Injection (AIR) system, checking for proper seal
- Secondary Air Injection (AIR) valve, checking
- Secondary Air Injection (AIR) pump motor, checking
- Combination valve, checking
- Exhaust system components, removing and installing
- 20 Fuel Supply
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (28 Ignition/Glow Plug System - St Generic Scan Tool)
- 24 Multiport Fuel Injection (MFI)
- 26 Exhaust system, Emission controls
- 28 Ignition/Glow plug system
- Ignition, servicing
- General notes on ignition system
- Parts of the ignition (vehicles with engine code AFP), removing and installing
- Parts of ignition (vehicles with engine codes BDF and BJS), removing and installing
- Safety precautions
- Test data, spark plugs
- Camshaft Position (CMP) sensor, checking
- Knock sensors, checking
- Ignition coil (vehicles with engine code AFP), checking
- Valves for camshaft adjustment (vehicles with engine codes BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine code BDF and BJS), checking
- Ignition coils with power output stages (vehicles with engine codes BDF and BJS), removing and installing
- Ignition, servicing
- 38 Automatic Transmission - Gears, Hydraulic controls
- Electrical components for regulating automatic transmissions 01M and 09A
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, replacing
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Sensor for transmission RPM (vehicles with 09A transmission), checking
- Vehicle Speed Sensor -VSS- (vehicles with 01M transmission), checking
- Vehicle Speed Sensor (VSS), checking
- Intermediate Shaft Speed Sensor (vehicles with 09A transmission), checking
- Transmission Fluid Temperature Sensor, checking
- Solenoid valves in valve body, checking
- Transmission Control Module (TCM) for automatic transmissions 01M and 09A
- Electrical components for regulating automatic transmissions 01M and 09A
- ST Generic Scan Tool
- General information for On Board Diagnostic (OBD)
- Diagnostic mode, selecting
- Diagnostic mode, selecting
- Address word 33 - On-Board Diagnostic (OBD)
- Diagnostic mode 1: Check measured values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC Memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check output of oxygen sensor signals
- Notes
- Evaluation test-ID 01: Rich to lean sensor barrier voltage
- Evaluation test-ID 02: Lean to rich sensor barrier voltage
- Evaluation test-ID 07: Minimum voltage at sensor for test cycle
- Evaluation test-ID 08: Maximum voltage at sensor for test cycle
- Evaluation test-ID 129: Actual value of oxygen sensor voltage
- Evaluation test-ID 130: Control barrier voltage
- Evaluation test-ID 131: Dynamic value
- Evaluation test-ID 132: Oxygen sensor shift via oxygen sensor control behind Three Way Catalytic Converter (TWC)
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- DTC tables
- 3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder head
- Valvetrain, servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- Coolant hose connection diagram
- Coolant thermostat housing, assembly overview
- Cooling system, draining and filling
- Radiator, removing and installing
- After-run coolant pump, checking
- Coolant fan, checking
- Coolant pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments and fuel filter, assembly overview
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing and installing
- Fuel delivery unit, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Evaporative emissions (EVAP) system
- Electronic Power Control (EPC) system
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Component locations, overview
- General notes on fuel injection
- Fuel injection system components, assembly overview
- Intake manifold, assembly overview
- Intake manifold, removing and installing
- Fuel rail, assembly overview
- Air filter, assembly overview
- Safety precautions
- Rules for cleanliness
- Technical data
- Components, checking
- Engine Control Module (ECM)
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- 28 - Ignition/Glow plug System
- 2.8L & 3.2L - Generic Scan Tool, Engine Code(S): AFP, BDF, BJS [A4 Platform] (20 Fuel Supply - 26 Exhaust System, Emission Controls)
- Emissions
- General Information
- Abbreviations
- Basic Trouble Shooting
- Basic Trouble Shooting - General Information
- Commonly Used Abbreviations - General Information
- Emission Control Abbreviations
- Engine Performance - Trouble Shooting - General Information
- Brakes
- Anti-Lock Brake Safety Precautions - General Information
- Map - Brake Systems
- Brake Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accelerometers
- Accumulators
- Anchor Pins
- Anti-Lock Brake Control Assembly(Module)
- Anti-Lock Brake Controller
- Anti-Lock Brake Systems
- Axle Seal
- Backing Plates
- Bleeder Screw
- Brake Abs Active Light (Blue)
- Brake Fluid
- Brake Friction Material
- Brake On - Off Switch
- Brake Pads
- Brake Pedals
- Brake Shoe Hardware
- Brake Shoes
- Brake Stoplight Switches
- Brake Warning Light (Amber)
- Brake Warning Light (Red)
- Bulb Sockets
- Bulbs And LEDS
- Caliper Hardware
- Caliper Mounting Pin
- Caliper Piston
- Caliper Shim
- Caliper Slider Pin (Bolt) Dust Boot
- Caliper Slider Pin (Bolt)
- Calipers
- Combination Valve
- Controllers
- Digital Ratio Axle Controllers And Buffers (Drab And Dram)
- Disable Switches
- Drums
- Electrical Brake Pumps
- Electrical Park Motor
- Electrical Pumps And Motors
- Electro-Magnetic Interference
- Electronic Brake Control Modulator
- Electronic Brake Distribution
- Electronic Brake Traction Control Module
- Electronic Controllers
- Electronic Traction Control
- External Brake Cable
- Flow Control Valve
- Fluid Level Sensor Switches
- Fluid
- Four Wheel Drive Switches
- Friction Material
- G Sensors
- Gaskets
- Gravitational Switches
- Grease Seal
- Height Sensing Proportioning Valve
- High Pressure Accumulator
- Hoses
- Hub
- Hydraulic Control Unit
- Hydraulic Modulators
- Hydro-Boosters
- Hydro-Electric Boosters (POWERMASTER)
- Ignition Disable Switches
- Lamp Driver Relay
- Lateral Acceleration Switches
- LEDS
- Lenses
- Low Pressure Accumulator
- Lug Nut
- Master Cylinder Cover Gasket
- Master Cylinders
- Modulators
- Motor Pack
- Motors
- Pads
- Parking Brake Cable
- Parking Brake Mechanism
- Parking Brake Shoes
- Parking Brake Switches
- Parking Brake Systems
- Pedal Travel Switches
- Pedals
- Power Distribution Center
- POWERMASTER
- Pressure Differential Switches
- Pressure Switches
- Pressure Transducers
- Proportioning Valve
- Pumps
- Relays
- RELUCTOR (Speed) Ring
- Rotors
- Self-Adjusting Systems
- Shoe Hardware
- Shoes
- Sockets
- Speed Sensor (RELUCTOR) Ring
- Speed Sensors (Electronic Wheel And Vehicle)
- Star Wheel
- Steel Brake Lines
- Stoplight Switches
- Stroke Sensor
- Switches
- Tires
- Tone Ring
- Toothed Rings (Tone Wheel)
- Traction Control System (TCS)
- Transfer Tubes
- Vacuum Boosters
- Vacuum Hoses
- Valves
- Wear Indicator
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheel Cylinders
- Wiring Harnesses
- Yaw Rate Sensor
- Brake System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Brake Systems
- Map - Routine Inspection Reference Guide
- Routine Inspection Reference Guide
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Maintenance Overview
- Antifreeze/Coolant
- Visual Inspection
- Radiator Cap Test
- Engine Fan
- Cooling System Power Flush And Refill
- Belts (Except Timing Belts)
- Belt TENSIONER
- Automatic Transmission Fluid
- Automatic Transmission Fluid Exchange & Filter Replacement
- Engine Oil
- Air Filters
- Cabin Air Filter
- Brake Fluid
- Battery
- Battery Cables
- Power Steering
- Power Steering Fluid
- Wiper Blades
- Routine Inspection CHECKSHEET
- Routine Inspection - UICS
- Brake Systems
- Drivetrain And Transmission
- Notes
- Automatic Transmission Fluid
- Clutch Master Cylinders
- Cooler Lines
- Coolers
- Differential Fluid
- Drain Plugs And Gaskets
- Filters And Screens
- Fluids And Lubricants
- Hoses, Lines, And Tubes
- Hydraulic Fluid
- Lubricants
- Manual Transmission Fluid
- Mounts (Engine, Transaxle And Transmission)
- Transfer Case Fluid
- Vacuum Hoses
- Electrical Systems
- Engine Performance And Maintenance
- Notes
- Accessory Belts
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Pump Belts
- Batteries
- Battery Connectors
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Chemical Engine DECARBONIZATION
- Combustion Chamber Cleaning
- Coolant Recovery Tanks
- Coolant
- Distributor Caps
- Distributor Rotors
- Engine Cooling Systems
- Engine DECARBONIZATION
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel System Cleaning Service
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Ignition Wires (Secondary)
- Intake Cleaning
- O2 Sensors
- PCV Breather Elements
- PCV Valves
- Radiator Caps And Pressurized Expansion Tank Caps
- Spark Plugs
- Thermostats And Housings
- Throttle Body Cleaning
- Timing Belts
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Exhaust Systems
- Heating, Ventilation And Air Conditioning Systems
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Wheel & Tire Supplement
- Reason Code Explanation
- Automotive Terminology & Definitions
- Routine Inspection Reference Guide
- Check Lists
- OBD-II Drive Cycles
- Driveline/Axles
- Drive Axle Noise Diagnosis - General Information
- Gear Tooth Contact Patterns - General Information
- Map - Drive Train & Transmission
- Drive Train & Transmission Systems
- Drivetrain And Transmission
- Notes
- Actuators (Electrical)
- Actuators (Vacuum)
- Automatic Transmission / Transaxle Assemblies/CVTS
- Automatic Transmission Fluid
- Axles
- Bearings And Races
- Bell Cranks
- Bell Housings
- Bushings (External)
- Cables (Speedometer)
- Cables (TV, Detent And Shift)
- Carrier Bearings
- Clutch Cables And Cable Housings
- Clutch Discs (Manual Transmissions)
- Clutch Forks
- Clutch Linkages (Mechanical)
- Clutch Master Cylinders
- Clutch Pedals
- Clutch Pivots
- Clutch Pressure Plates
- Clutch Release Bearings
- Clutch Slave Cylinders (Concentric)
- Clutch Slave Cylinders (Conventional Or External)
- Companion Flanges
- Connectors
- Cooler Bypass Valves
- Cooler Lines
- Coolers
- CV Joints
- Differential And Final Drive Assemblies
- Differential Fluid
- Dip Stick Tubes
- Dip Sticks (Fluid Level Indicators)
- Dowel Pins, Guides And Pilot Holes
- Drain Plugs And Gaskets
- Drive Shaft Flanges
- Drive Shafts And Half Shafts
- Dust Boots
- Engine Mounts
- Exciter Rings
- Filler Tubes
- Filters And Screens
- Flanges
- Flex Plates
- Fluid Level Indicators
- Fluids And Lubricants
- Flywheels
- Force Motors
- Gaskets
- Guides
- Half Shafts
- Hoses, Lines, And Tubes
- Housings (Bell, Case, Tail(Extension) And Auxiliary)
- Hydraulic Fluid
- Intermediate Shaft Support Bearings
- Key Interlock Systems
- Limited Slips
- Lines
- Linkages (External)
- Locking Hub Assemblies
- Locking Hub Control Knobs
- Lubricants
- Manual Transmission Fluid
- Manual Transmission/Transaxle Assemblies
- Metal Clad Seals
- METALASTIC Joints
- Modulator Pins
- Modulators
- Mounts (Engine, Transaxle And Transmission)
- Odometer Drives (Mechanical)
- Odometer Heads (Mechanical)
- Oil Pans
- Pans
- Pilot Holes
- Pressure Plates
- Pressure Switches
- Races
- Rubber Joints (METALASTIC)
- Screens
- Seals (Metal Clad)
- Seals
- Selector Interlock Systems
- Sensors
- Servos
- Shift Interlock Systems (Selector And Key Interlock Systems)
- Side Covers
- Slip Yokes
- Solenoids
- Speed Sensors (Electronic Wheel And Vehicle)
- Speedometer- Driven Gear Housing
- Speedometer/Odometer Drives (Mechanical)
- Speedometer/Odometer Heads (Mechanical)
- Speedometers/Odometers (Electronic)
- Switches
- Tone Wheels
- Toothed Rings (Tone Wheel)
- Torque Converters
- Transaxle Mounts
- Transducers (Transmission)
- Transfer Case Assemblies
- Transfer Case Fluid
- Transmission Coolers
- Transmission Mounts
- Transmission Pans
- Transmission Range Indicators (PRNDL)
- Tubes
- Universal Joints (CARDAN Or Cross Type)
- Vacuum Controls
- Vacuum Hoses
- Vacuum Motors
- Vacuum-Operated Switches
- Vehicle Speed Sensors
- Vents
- Vibration Dampers
- Wheel Attachment Hardware
- Wheel Speed Sensors
- Wiring Harnesses And Connectors
- Yokes And Slip Yokes
- Reason Code Explanation
- Automotive Terminology & Definitions
- Trouble Shooting - Clutches - General Information
- Electrical
- Map - Electrical Systems
- Electrical Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Actuator Motors (Electric)
- Actuator Motors (Vacuum)
- Air Bags
- Alternators And Generators
- Amplifiers
- Antennas
- Batteries
- Battery Cables, Wires And Connectors
- Battery Cables
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belts
- Bulb Sockets
- Bulbs, Sealed Beams And LEDS
- Cd Players
- Cigarette Lighter Assemblies
- Circuit Breakers
- Clutch Switches
- Connectors
- Control Modules
- Cruise Control Brake Switches
- Cruise Control Cables
- Cruise Control Clutch Switches
- Cruise Control Linkages And Cables
- Cruise Control Reservoirs
- Cruise Control Tubes
- Cruise Control Vacuum Dump Release Valves
- Cruise Control Vacuum Hoses, Tubes And
- Cruise Control Vehicle Speed Sensors
- Defoggers
- Defrosters
- Delays
- Dimmers
- Electric Heaters
- Equalizers
- Fuse Blocks
- Fuse Boxes And Blocks
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gauges
- Generators
- Ground Cables And Straps
- Ground Straps
- Headlight Adjusters
- Heating Elements (Defrosters, Defoggers, Electric Heaters And Seats)
- Horns And Sirens
- Ignition Switches
- Indicator Lights
- Keyless Entry Keypads And Transmitters
- Keyless Entry Transmitters
- LEDS
- Lenses
- Microphones
- Mirrors (ELECTROCHROMATIC And Heated)
- Motors
- Neutral Safety Switches
- Odometers, Speedometers And Tachometers (Cable Driven)
- Odometers
- Power Distribution Center
- Pulleys
- Receivers, Amplifiers, Equalizers And Sub-Woofer Volume Controls
- Relay Boxes
- Relays
- Sealed Beams
- Seat Heaters
- Security Alarm Sensors
- Sirens
- Solenoids
- Speakers And Microphones
- Speedometer And Tachometer Linkages And Cables
- Speedometer Cables
- Speedometers
- Starters
- Sub-Woofer Volume Control
- Switches
- Tachometer Cables
- Tachometers
- Tape Players And Cd Players
- TENSIONERS
- Timers
- Transceivers
- Transducers
- Vacuum Accumulators (Reservoirs)
- Voltage Regulators
- Washer Fluid Level Senders
- Washer Pumps
- Wiper Arms And Blades
- Wiper Blades
- Wiper Hoses And Nozzles
- Wiper Linkages
- Wiper Nozzles
- Wiper Pump Reservoirs
- Wiring Harnesses And Connectors
- Battery, Starting & Charging System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Electrical Systems
- Using lemon2025'S System Wiring Diagrams
- Map - Electrical Systems
- Engine
- Engine Overhaul Procedures - General Information
- * Please Read This First *
- Description
- Engine Identification
- Inspection Procedures
- Cleaning Procedures
- Component Cleaning
- Cylinder Head Replacement
- Cylinder Head Overhaul
- Pistons, Connecting Rods & Bearings
- Crankshaft & Main Bearings
- Camshaft
- Timing Chains & Belts
- Timing Gears
- Oil Pump
- Break-In Procedure
- General Cooling System Service - General Information
- Engine Overhaul Procedures - General Information
- Engine Performance
- Electrostatic Discharge Warning - General Information
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Map - Engine Performance & Maintenance
- Engine Performance And Maintenance (Including Exhaust Systems)
- Engine Performance & Maintenance CHECKSHEET
- Engine Performance And Maintenance
- Notes
- Accelerator Pedal Position Sensor
- Accessory Belts
- Accessory Pulleys
- Air Conditioning Cycling Switches
- Air Conditioning Pressure Sensors
- Air Ducts And Tubes
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Fuel Ratio Sensors
- Air Injection Control Solenoids
- Air Plenums
- Air Pump Belts
- Air Pumps (Electric Driven)
- Air Tubes
- Aspirator, Check And DECEL Valves
- Baffles
- Ballast Primary Supply Resistor Wires
- Ballast Resistors And Primary Supply Resistors
- Barometric Pressure Sensors
- Batteries
- Battery Cables, Wires And Connectors
- Battery Connectors
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Belt-Driven Air Pumps
- Boost Control Mechanism
- Camshaft Position Sensors
- Carburetors And Chokes
- Casting Core Plugs And Expansion Plugs
- Charge Air Coolers ""INTERCOOLERS"" (CAC)
- Check Valves
- Chemical Engine DECARBONIZATION
- Chokes
- Clutch Pedal Position Switches
- Cold Start Injectors
- Combustion Chamber Cleaning
- Connectors
- Coolant Recovery Tanks
- Coolant
- Cooling Fan Motor Modules
- Cooling Fan Motor Relays And Modules
- Cooling Fan Motor Resistors
- Cooling Fan Motor Sensors And Switches
- Cooling Fan Motor Switches
- Cooling Fan Motors
- Crankshaft Position Sensors
- Cylinder Deactivation Solenoid
- Cylinder Head Assemblies
- DECEL Valves
- Deflectors
- Dip Stick Tubes
- Dip Sticks And Tubes
- Distributor Advances And Retarders (Mechanical And Vacuum)
- Distributor Boots And Shields
- Distributor Caps
- Distributor Retarders (Mechanical And Vacuum)
- Distributor Rotors
- Distributor Shields
- Distributors
- Early Fuel Evaporation Valves (Heat Riser Assemblies)
- EGR Coolers
- EGR Exhaust Manifold Passages
- EGR Intake And Exhaust Manifold Passages
- EGR Plates And Coolers
- Electronic Spark Control Modules
- Electronic Transmission Control Devices
- Electronic Transmission Feedback Devices
- Engine Coolant Temperature Sensors
- Engine Cooling Systems
- Engine Covers (Oil Pan, Valve Cover, Timing Cover)
- Engine DECARBONIZATION
- Engine Oil Canisters
- Engine Oil Coolers (External)
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil Gaskets
- Engine Oil Pressure Gauges (Mechanical)
- Engine Oil
- Evaporative Emissions (EVAP) Canister Filters
- Evaporative Emissions (EVAP) Canister Purge Devices
- Evaporative Emissions (EVAP) Canisters
- Evaporative Emissions (EVAP) Feedback Devices
- Exhaust Gas RECIRCULATION Devices
- Exhaust Gas RECIRCULATION Feedback Devices
- Expansion Plugs
- Fan Control Sensor
- Fuel Accumulators And Dampers
- Fuel And Cold Start Injectors
- Fuel Caps
- Fuel Dampers
- Fuel Delivery Check Valves
- Fuel Distributors (BOSCH Cis)
- Fuel Filler Necks And RESTRICTORS
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel Level Senders
- Fuel Pressure Regulators
- Fuel Pumps (In-Tank, External, Electrical Or Mechanical)
- Fuel Rails
- Fuel RESTRICTORS
- Fuel System Cleaning Service
- Fuel Tanks
- Fuel
- Gaskets
- Grommets (Valve Cover)
- Harmonic Dampers
- Heater Control Valves
- Heater Cores
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tube Couplers, Connectors And Clamps
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Housings
- Idle Air Controls
- Idle Speed Control Actuators
- Ignition Boots
- Ignition Coil Towers
- Ignition Coils
- Ignition Control Modules (ICM)
- Ignition Switches
- Ignition Terminals
- Ignition Wires (Secondary)
- Inertia Fuel Shut-Off Switches
- Intake Air Temperature Sensors
- Intake Cleaning
- Intake Manifolds
- In-Tank Fuel Strainers
- INTERCOOLERS
- Knock Sensors
- Liquid Vapor Separators
- Long Block Assemblies
- Manifold Absolute Pressure (Map) Sensors
- Mass Air Flow (MAF) Sensors
- Metal Air Manifolds And Pipes
- Metal Air Pipes
- Mix Control Solenoids
- Motor Mounts
- O2 Sensors
- Oil Pans
- Oil Pressure Sending Units
- Oil Pump Pick-Up Screens
- Oil Pumps
- O-Rings, Gaskets, Seals And Spring Locks
- Park Neutral Position Switches
- PCV Breather Elements
- PCV Orifices
- PCV Valves
- Pick-Up Assemblies (Includes Magnetic, Hall Effect And Optical)
- Power Steering Pressure Sensors
- Powertrain Control Modules (Pcm) And Prom
- Powertrain Control Prom
- Pressurized Expansion Tank Caps
- Radiator / Cooling Fan Blades
- Radiator / Cooling Fan Clutches
- Radiator Caps And Pressurized Expansion Tank Caps
- Radiators
- Roll Over Valves
- Sealing Compounds
- Seals
- Secondary Air Injection System Management Devices
- Sensors
- Short Block Assemblies
- Shrouds, Baffles And Deflectors
- Spark Plugs
- Spring Locks
- Super Chargers
- Switches
- Thermal Vacuum Valves
- Thermostatic Air Door Assemblies
- Thermostats And Housings
- Throttle Bodies
- Throttle Body Cleaning
- Throttle Cables
- Throttle Linkages And Cables
- Throttle Position Sensors
- Throttle Position Switches
- Timing Belt Sprockets
- Timing Belts
- Timing Covers
- Torque Struts
- Transmission Range Switches
- Tube Clamps
- Tube Connectors
- Tube Couplers
- Tubes
- Turbo Chargers
- Vacuum Connections
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Vacuum Regulator Solenoids
- Vacuum Tubes
- Valve Covers
- Vehicle Speed Senors
- Volume Air Flow Sensors
- Waste Gate And Boost Control Mechanisms
- Waste Gate Control Solenoids
- Water Pumps (Electric)
- Water Pumps (Non-Electric)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Parasitic Load Explanation & Test Procedures - General Information
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Waveforms - Injector Pattern Tutorial - General Information
- * Please Read This First *
- Purpose Of This Article
- Is A Lab Scope Necessary?
- The Two Types Of Injector Drivers
- The Two Ways Injector Circuits Are Wired
- Interpreting Injector Waveforms
- Current Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Voltage Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Map - Exhaust Systems
- Exhaust Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Catalytic Converters
- Exhaust And Tail Pipes
- Exhaust Connections
- Hangers
- Heat Risers (Mechanical EFE Devices)
- Heat Shields
- Manifolds (Cast And Tube Type)
- Mechanical EFE Devices
- Muffler Valve
- Mufflers And Resonators
- Reason Code Explanation
- Exhaust Systems
- Heating, Ventilation & A/C (HVAC)
- Map - Heating, Ventilation, & Air Conditioning
- Heating, Ventilation & Air Conditioning Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accumulators
- Actuators (Electrical)
- Actuators (Vacuum)
- Air Conditioning Fittings
- Air Conditioning Hoses
- Air Conditioning Metal Lines
- Air Control Doors
- Air Dams (External)
- Air Distribution System
- Belts
- Blend Doors
- Blower Fans (Blower Wheel Or Squirrel Cage)
- Blower Motors
- Blower Resistors
- Blower Switches
- Cabin Air Filters
- Circuit Breakers
- Compressor Clutch Assemblies
- Compressors
- Condenser Air Seals
- Condenser Fan Motors
- Condensers
- Connectors
- Control Cables
- Control Heads (Function Selectors)
- Control Linkages
- Control Modules
- Coolant
- Cooling Fan Blades
- Cooling Fan Clutches
- Cooling Fan Motors
- Evaporator Drain Tubes
- Evaporator Filters
- Evaporator Pressure Regulators (EPRS)
- Evaporators
- Expansion Valves
- Function Selectors
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gaskets
- Heater Cases
- Heater Control Valves
- Heater Cores
- Heater Hoses
- High Pressure Relief Valves (HPRV)
- Idlers
- In-Line Filters
- Metal Fittings
- Metal Lines
- Mix And Air Control Doors (Blend Doors)
- ORIFACE Tubes
- O-Rings
- Pilot-Operated Absolutes (POAS)
- Plenums
- Pressure Control Valves
- Pressure Sensors
- Pulleys
- Radiators
- Receiver-DRIERS
- Refrigerant Oil
- Refrigerant
- Relays
- Seals
- Service Ports
- Spring Lock Couplings
- Suction Throttling Valves (STVS)
- Switches (Electrical)
- TENSIONERS
- Thermistors And Pressure Sensors
- Thermostats And Housings
- Vacuum Hoses And Tubes
- Vacuum Reservoirs
- Vacuum Tubes
- Valves In Receiver (VIRS)
- Water Pumps (Electric Auxiliary)
- Wiring Harnesses And Connectors
- Heating, Ventilation & Air Conditioning System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Heating, Ventilation & Air Conditioning Systems
- Map - Heating, Ventilation, & Air Conditioning
- Identification
- Metric Conversions
- Maintenance Reminder Light (Reset Procedures)
- Emissions Maintenance Reminder (EGR)
- Emissions Maintenance Reminder (Oxygen Sensor)
- Maintenance Service Reminder
- Notes
- Maintenance Service Reminder Reset - Procedure 01
- Maintenance Service Reminder Reset - Procedure 02
- Maintenance Service Reminder Reset - Procedure 03
- Maintenance Service Reminder Reset - Procedure 04
- Maintenance Service Reminder Reset - Procedure 05
- Maintenance Service Reminder Reset - Procedure 06
- Maintenance Service Reminder Reset - Procedure 07
- Maintenance Service Reminder Reset - Procedure 08
- Maintenance Service Reminder Reset - Procedure 09
- Maintenance Service Reminder Reset - Procedure 10
- Tire Pressure Monitor System Reminder
- Notes
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 06
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- Restraints
- Steering
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Steering & Suspension Systems
- Wheel And Tire
- Steering & Suspension CHECKSHEET
- Wheels & Tires CHECKSHEET
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Notes
- Active Handling
- Active Suspension Control Modules
- Active Variable Ratio Steering
- Active Yaw Control
- Adaptive Cruise Control
- Advance TRAC
- Air Bags
- Air Ride Control Modules
- Air Ride Suspension Torsion Springs (Counter Balancing)
- Air Ride Suspension
- Air Ride Tubes
- Air Shocks And Air Struts
- Air Spring Valves
- Air Springs
- Air Suspension Control Valves
- Air Suspension DRIERS
- Axle Acceleration Sensor
- Ball Joints
- Body Acceleration Sensor
- Bushings
- Center Links
- Compressors
- Continuous Damping Control
- Control Arm Shafts
- Control Arms
- Control Modules
- Distance Regulation Control Module
- Distance Regulation Sensor
- Drag Links
- Dynamic Stability Control
- Dynamic Stability Traction Control
- Electronic Ride Control Shocks And Struts
- Electronic Stability Control
- Electronic Suspension System
- Flex Couplers
- Gaskets
- Height Sensors
- Hydraulic Hoses
- Hydraulic Power Steering Pumps
- Hydraulic Suspension Hoses
- Hydraulic Suspension Pumps
- Idler Arms
- Intermediate Shaft U-Joints
- King Pins
- Modules
- Pitman Arms
- Power Steering Belts
- Power Steering Coolers
- Power Steering Fluid
- Power Steering Hoses
- Power Steering Lines (Steel)
- Power Steering Pumps - Electric
- Power Steering Pumps
- Radar Sensor
- Radius Arms
- Relay Rods
- Relays
- Sensors
- Shock Absorbers, Strut Cartridges And Strut Assemblies
- Spindles
- Springs, Coil, Leaf And Torsion Bars
- STABILITRAC
- Stability Management System
- Steering Angle Sensor
- Steering Arms
- Steering Couplers
- Steering Dampers
- Steering Gears (Except Rack And Pinion)
- Steering Gears, Rack And Pinion
- Steering Knuckles
- Strike Out Bumpers
- Strut Bearing Plate Assemblies
- Strut Rods
- Suspension Pumps (Hydraulic)
- Sway Bar Links
- Sway Bar Mounting Bushings
- Sway Bars
- Switches
- Tie Rod Ends (Inner And Outer)
- Tire Pressure Monitoring System
- Tire Pressure Sensors
- Tires
- Torque Sensor
- Torsion Springs
- Track Bar Bushings
- Track Bars
- Trailing Arm Bushings
- Trailing Arms
- Valve Stems
- Vehicle Dynamics Control
- Vehicle Speed Sensor
- Vehicle Stability Assist
- Vehicle Stability/Skid Control
- Warning Lamps
- Wheel Alignment
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheels (Rims)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Wheel Alignment Theory & Operation - General Information
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Trouble Shooting - Manual Transmission - General Information
- Maintenance
- Maintenance Reminder Light (Reset Procedures)
- Emissions Maintenance Reminder (EGR)
- Emissions Maintenance Reminder (Oxygen Sensor)
- Maintenance Service Reminder
- Notes
- Maintenance Service Reminder Reset - Procedure 01
- Maintenance Service Reminder Reset - Procedure 02
- Maintenance Service Reminder Reset - Procedure 03
- Maintenance Service Reminder Reset - Procedure 04
- Maintenance Service Reminder Reset - Procedure 05
- Maintenance Service Reminder Reset - Procedure 06
- Maintenance Service Reminder Reset - Procedure 07
- Maintenance Service Reminder Reset - Procedure 08
- Maintenance Service Reminder Reset - Procedure 09
- Maintenance Service Reminder Reset - Procedure 10
- Tire Pressure Monitor System Reminder
- Notes
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 06
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- Maintenance Reminder Light (Reset Procedures)
- Restraints
- Steering
- Manual Steering
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Suspension, Wheels, Steering (A4 Platform)
- Power Steering
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Suspension, Wheels, Steering (A4 Platform)
- Steering Column
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Suspension, Wheels, Steering (A4 Platform)
- Steering Gear
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Suspension, Wheels, Steering (A4 Platform)
- Manual Steering
- Suspension
- Electronic Suspension
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Suspension, Wheels, Steering (A4 Platform)
- Front Suspension
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Suspension, Wheels, Steering (A4 Platform)
- Rear Suspension
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Suspension, Wheels, Steering (A4 Platform)
- Wheel Alignment
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Suspension, Wheels, Steering (A4 Platform)
- Wheels & Tire System
- Suspension, Wheels, Steering (A4 Platform)
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Left Front Level Control System Sensor G78 in vehicles with dynamic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Front Level Control System Sensor G78 on front axle R32
- Left Rear Level Control System Sensor G76 on the rear axle for front wheel drive
- Left Rear Level Control System Sensor G76 on the rear axle for four wheel drive
- Front suspension, servicing
- Front axle, overview
- I - Assembly overview of subframe, stabilizer bar, control arm
- Modified mounting for stabilizer bar
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- III - Front suspension strut, assembly overview
- Vehicle data sticker
- Suspension strut, removal and installation
- Front strut, servicing
- Front suspension (R32), servicing
- Front axle, overview
- I - Subframe, stabilizer bar, control arm, overview
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Bonded rubber bushing for control arm, replacing
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Threads in longitudinal member, servicing
- II - Assembly overview, wheel bearing
- Front wheel bearing, pressing out and pressing in
- III - Front suspension strut, assembly overview
- Suspension strut, removing and installing
- Front strut, servicing
- Front drive shafts, servicing
- Drive shafts, overview
- Drive shafts, removing and installing
- I - Front axle shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Installing joint protective boot on left axle shaft
- Installing boot for constant velocity joint (right drive axle)
- Tightening hose clamp on outer joint
- Tightening clamp for CV joint boot (inner, small dia.)
- Outer constant velocity joint, checking
- Inner constant velocity joint, checking
- II - Front axle shaft with constant velocity joint VL 3700, servicing
- III - Axle shaft with triple roller joint AAR 2000, servicing
- Triple roller joint, disassembling and assembling
- IV - Axle shaft with triple roller joint AAR 2900, servicing
- Triple-rotor joint AAR 2900, disassembling and assembling
- V - Axle shaft with triple roller joint AAR 3300i, servicing
- Triple-rotor joint AAR 3300i, disassembling and assembling
- 42 Rear suspension
- Evaluation of accident vehicles
- Servicing rear axle
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Rear wheel bearing, pressing out and in with trailing arm installed
- Trailing arm mountings, removing and installing
- Upper ball joint/bonded rubber bushing, removing and installing
- Lower ball joint/bonded rubber bushing, removing and installing
- Trailing arm, removing and installing
- Transverse link, removing and installing
- Subframe with final drive, assembly overview
- Rear drive shaft, servicing
- Rear drive shafts, removing and installing
- Rear drive shaft with constant velocity joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Installed location of spring washer on inner joint
- Installed location of spring washer and thrust washer on outer joint
- Pressing on inner constant velocity joint
- Tightening hose clamp on outer joint
- Tightening small clamp
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Torques for wheel bolts, tightening
- Wheel centering seat, protecting against corrosion
- Wheels, tires
- Wheel alignment
- General
- Test Requirements:
- Measurement preparations
- Vehicle data sticker
- Wheel alignment, specifications
- Front axle camber, adjusting
- Camber on rear axle (vehicles front wheel drive), adjusting
- Camber on rear axle (vehicles with all-wheel drive), adjusting
- Toe on rear axle (vehicles front wheel drive), adjusting
- Toe on rear axle (vehicles with all-wheel drive), adjusting
- Toe on front axle, adjusting
- Left and right-hand wheel lock, checking
- 48 Steering
- Evaluation of accident vehicles
- Airbag
- Steering column
- Steering column, removing and installing
- Steering column, checking for damage
- Steering lock housing, removing and installing
- Cross member for steering column, assembly overview
- Steering column, identification
- Locking cable for ignition with key withdrawal lock, removing and installing
- Ignition key lock, checking
- Power steering, servicing
- Power steering gear, removing and installing
- Power steering gear left hand drive, assembly overview
- Power steering gear right hand drive, assembly overview
- Power steering gear with heat shield (vehicles with all-wheel drive), assembly overview
- Tie rod, removal and installation
- Modified tie rod ball joints
- Modified tie rods
- Security and boots on tie rod ends, checking play
- Center position on rack, determining
- Steering gear, adjusting
- Power steering pump, reservoir and hydraulic lines
- Power steering pump delivery pressure, checking
- P.A.S. power steering pump, vehicles with low mounted power steering pump, removing and installing
- P.A.S. power steering pump, vehicles with high mounted power steering pump, removing and installing
- Power steering pump with hydraulic lines/hoses, overview
- Notes
- Reservoir, disassembling and assembling
- Pressure line and intake hose on SDI with air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr. engines with an air conditioner, securing
- Pressure line and intake hose on vehicles with 1.4 ltr., 1.6 ltr., 1.9 ltr. SDI/TDI engines without an air conditioner, securing
- Pressure line and suction hose on vehicles with TDI engine and air conditioner, securing
- Pressure line and intake hose on vehicles with TDI engine and no air conditioner, securing
- Pressure line on 5-speed manual transmission 02J and 5-speed manual transmission 02T, securing
- Pressure line on 5-speed manual transmission 02K, securing
- Pressure line on 6-speed manual transmission 02M, securing
- Pressure line on automatic transmission 01M, securing
- Pressure line on automatic transmission 09A, securing
- Low-mounted power steering pump, assembly overview
- High-mounted power steering pump, assembly overview
- Definitions
- Wheel And Tire Guide - Non Current Models (A4 Platform)
- 44 - Wheels, Tires, Wheel alignment
- General information on wheels/tires (passenger vehicles)
- Information about wheels/tires (passenger vehicles)
- Tire wear/service life
- Rolling noises due to tires
- Vibration from wheels/tires
- Causes for vibration
- Balancing
- Road test, performing before balancing
- Balancing wheels on the stationary balancing machine
- Vibration control tire balancer VAS 6230
- Finish balancer
- Radial run-out and lateral run-out of wheel and tire
- Radial- and lateral run-out on wheel/tire, checking using tire dial gauge V.A.G 1435
- Checking radial run-out and lateral run-out of wheel
- Matched mounting
- Flat spots in tires from standing
- Vehicle pulls to one side
- Tire damage
- Information about tires/wheels
- Lettering on tire side wall
- Explanation of tire lettering
- Cracking
- The rubber valve
- Tire storage
- Tire aging
- Care and treatment of light alloy wheels
- Wheels, rotating
- Notes for changing or mounting wheels
- Tires with rim protector
- Notes on using emergency wheels
- Winter tires
- Winter tires with speed rating "V"
- Extra Load (XL) V winter tires
- Maximum speeds for V and Extra Load (XL) winter tires
- Reinforced/Extra Load (XL) tires
- Snow chains
- Lupo 3L, Lupo FSI, Lupo GTI as of model year 1999
- Lupo 3L, Lupo FSI, Lupo GTI as of model year 1999
- Lupo 3L, Type 6E model year 1999 to model year 2006
- Wheel assignment Lupo 3L, Type 6E model year 1999 to model year 2006
- Lupo FSI, Type 6E model year 2001 to model year 2006
- Wheel assignment Lupo FSI, Type 6E model year 2001 to model year 2006
- Lupo GTI, Type 6ES model year 2001 to model year 2006
- Wheel assignment Lupo GTI, Type 6ES model year 2001 to model year 2006
- Lupo model year 1999 to model year 2005
- Polo model year 1995 to model year 2001
- Polo model year 1995 to model year 2001
- Polo, Type 6N up to and including 07.95
- Wheel assignment Polo, Type 6N up to and including 07.95
- Polo, Type 6N from 08.95 up to and including model year 1996
- Polo, Type 6N from model year 1997 up to model year 1999
- Wheel assignment Polo, Type 6N from 08.95 up to model year 1999
- Polo, Type 6N from model year 2000 up to model year 2001
- Wheel assignment Polo, Type 6N from model year 2000 up to model year 2001
- Polo Classic model year 1996 to model year 2002
- Polo wagon model year 1998 to model year 2002
- Polo sedan, model year 2004 through model year 2005
- Golf model year 1992 to model year 1998
- Golf model year 1998 to model year 2004, Golf R32, Golf Jubi GTI
- Golf model year 1998 to model year 2004, Golf R32, Golf Jubi GTI
- Golf, Golf 4Motion; Type 1J model year 1998 through model year 2004
- Wheel assignment Golf, Golf 4Motion; Type 1J model year 1998 to model year 2004
- Conditions for mounting 17" wheels/tires, Golf model year 1998 to model year 2004
- Golf R32, Type 1J model year 2003 to model year 2005
- Wheel assignment Golf R32, Type 1J model year 2003 to model year 2005
- Golf Jubi GTI, Type 1J model year 2002
- Wheel assignment Golf Jubi GTI, Type 1J model year 2002
- Conditions for mounting 17" and 18" wheels/tires, Golf Jubi GTI
- Golf wagon model year 1994 to model year 1998
- Golf wagon model year 1999 to model year 2006, Bora wagon model year 1999 to model year 2005
- Golf Cabriolet model year 1994 to model year 1997
- Golf Cabriolet model year 1998 to model year 2002
- Vento from model year 1992 to model year 1998
- Bora model year 1999 to model year 2005
- New Beetle RSi
- Passat model year 1994 to model year 1997
- Passat model year 1997 to model year 2005
- Passat model year 1997 to model year 2005
- Passat, Passat Wagon, Type 3B model year 1997 to model year 2000
- Passat, Passat Wagon, Type 3BG model year 2001 to model year 2005
- Wheel assignment Passat, Passat Wagon, Type 3BG model year 2001 to model year 2005
- Passat W8 4Motion, Type 3BS model year 2002 up to model year 2005
- Wheel assignment Passat W8 4Motion, Type 3BS model year 2002 up to model year 2005
- Passat Protect, Type 3BL model year 2002 to model year 2005
- Wheel assignment Passat Protect, Type 3BL model year 2002 to model year 2005
- Wheel repair kit for VW vehicles
- Spare tires and emergency wheels for VW vehicles
- Approved summer tires for initial equipment
- Approved summer tires for initial equipment
- Summer tires, Lupo 3L model year 1999 through model year 2005
- Summer tires, Lupo FSI, model year 1999 through model year 2005
- Summer tires, Lupo GTI, model year 1999 through model year 2005
- Summer tires Lupo model year 1999 to model year 2005
- Summer tires Polo model year 1995 to model year 2001
- Summer tires, Polo sedan, model year 2004 through model year 2005
- Summer tires Polo Classic model year 1996 to model year 2002
- Summer tires Polo wagon model year 1998 to model year 2002
- Summer tires Golf, Vento model year 1992 to model year 1998
- Summer tires Golf wagon model year 1994 to model year 1998
- Summer tires Golf Cabriolet model year 1994 to model year 1997
- Summer tires Golf, Golf 4Motion model year 1998 to model year 2004
- Summer tires Bora, Bora 4Motion model year 1999 to model year 2005
- Summer tires Golf wagon, Golf wagon 4Motion model year 1999 to model year 2006, Bora wagon, Bora wagon 4Motion model year 1999 to model year 2005
- Summer tires, Golf R32
- Summer tires, Golf Jubi GTI
- Summer tires Golf Cabriolet model year 1998 to model year 2002
- Summer tires, New Beetle RSi
- Summer tires, Passat, model year 1994 through model year 1997
- Summer tires, Passat, model year 1997 through model year 2005
- Summer tires, Passat W8
- Summer tires, Passat Protect
- Approved all-season tires for initial equipment
- Approved all-season tires for initial equipment
- All-season tires Lupo model year 1999 to model year 2005
- All-season tires Polo model year 1995 to model year 2001
- All season tires, Polo sedan, model year 2004 through model year 2005
- All-season tires Golf, Vento model year 1992 to model year 1998
- All-season tires Golf wagon model year 1994 to model year 1998
- All-season tires Golf Cabriolet model year 1994 to model year 1997
- All-season tires Golf, Golf 4Motion model year 1998 to model year 2004
- All-season tires Bora, Bora 4Motion model year 1999 to model year 2005
- All-season tires Golf wagon, Golf wagon 4Motion model year 1999 to model year 2006, Bora wagon, Bora wagon 4Motion model year 1999 to model year 2005
- All-season tires Golf Cabriolet model year 1998 to model year 2002
- All-season tires Passat model year 1997 to model year 2005
- All-season tires Passat W8
- Approved winter tires for initial equipment
- Approved winter tires for initial equipment
- Winter tires, Lupo3L, model year 1999 through model year 2005
- Winter tires, Lupo FSI, model year 1999 through model year 2005
- Winter tires, Lupo GTI, model year 1999 through model year 2005
- Winter tires, Lupo, model year 1999 through model year 2005
- Winter tires Polo model year 1995 to model year 2001
- Winter tires, Polo sedan, model year 2004 through model year 2005
- Winter tires Polo Classic model year 1996 to model year 2002
- Winter tires Polo wagon model year 1998 to model year 2002
- Winter tires Golf, Vento model year 1992 to model year 1998
- Winter tires Golf wagon model year 1994 to model year 1998
- Winter tires Golf Cabriolet model year 1994 to model year 1997
- Winter tires Golf, Golf 4 Motion model year 1998 to model year 2004
- Winter tires Bora, Bora 4Motion model year 1999 to model year 2005
- Winter tires Golf wagon, Golf wagon 4Motion model year 1999 to model year 2006, Bora wagon, Bora wagon 4Motion model year 1999 to model year 2005
- Winter tires, Golf R32
- Winter tires Golf Jubi GTI
- Winter tires Golf Cabriolet model year 1998 to model year 2002
- Winter tires, New Beetle RSi
- Winter tires, Passat, model year 1994 through model year 1997
- Winter tires, Passat, model year 1997 through model year 2005
- Winter tires Passat W8
- Winter tires Passat Protect
- 44 - Wheels, Tires, Wheel alignment
- Suspension, Wheels, Steering (A4 Platform)
- Electronic Suspension
- Transmission
- Clutch
- 6 SPD. Manual Transmission 02Y All Wheel Drive
- 00 - General, Technical Data
- 30 - Clutch
- 34 - Manual Transmission - Controls, Housing
- Vehicle Diagnosis, Testing and Information System VAS 5051 , connecting and selecting function
- Electrical/electronic components and locations
- Haldex Clutch, testing
- Selector lever mechanism, servicing
- Installed position of components at transmission
- Shift knob and cover, removing and installing
- Boot, separating from shift lever and assembling with shift knob
- Shift lever and shift mechanism housing, servicing
- Operating cables, assembly overview
- Selector mechanism, removing and installing
- Shift mechanism, adjusting in transmissions with lock bolts (up to transmission manufacture date 180503)
- Shift mechanism, adjusting in transmissions with lock elbow (as of transmission manufacture date 190503)
- Function, checking
- Transmission, removing and installing
- Bevel gear transfer case, removing and installing
- Gear oil, checking
- Transmission, disassembling and assembling
- Transmission overview
- Assembly overview
- Transmission housing and manual transmission, disassembling and assembling up to transmission manufacture date 180503
- Transmission housing and manual transmission, disassembling and assembling as of transmission manufacture date 190503
- Input shaft, output shafts (pinion shafts), differential, bevel gear transfer case and selector rods, removing and installing
- Notes
- Installed position of input shaft and output shafts (pinion shafts) in transmission up to transmission manufacture date 180503
- Installed position of complete shift mechanism in transmission, up to transmission manufacture date 180503:
- Installed position of shafts and selector rods in transmission, as of transmission manufacture date 190503:
- Sequence of disassembly and assembly for transmission up to manufacture date 180503
- Sequence of disassembly and assembly for transmissions as of manufacture date 190503
- Transmission housing, servicing
- Transmission housing, servicing up to transmission manufacture date 180503
- Notes
- Driving out lock sleeve
- Driving in lock sleeve up to stop
- Driving out lock bolt
- Driving in lock bolt until stop
- Pulling out bushing for selector rod
- Driving in bushing for selector rod flush
- Pulling needle sleeve for reverse shaft off transmission housing
- Pressing needle sleeve - A - into transmission housing
- Transmission housing, servicing as of transmission manufacture date 190503
- Notes
- Removing cap - A -
- Drive in cap up to stop
- Different versions of oil filler and oil drain plugs
- Removing lock elbow for selector shaft
- Installed position of lock elbow
- Driving lock elbow - arrow - for selector shaft in to tool stop
- Pulling out bushing for selector rod
- Driving in bushing for selector rod to tool stop
- Pressing lock sleeve - A - out of transmission housing
- Driving out lock sleeve for non-disassembled transmission using guide pin 10-15
- Driving in lock sleeve until tool stop
- Pulling needle sleeve for reverse shaft off transmission housing
- Pressing needle sleeve - A - into transmission housing
- Pulling out bushing for selector shaft
- Driving bushing - A - for selector shaft in to tool stop
- Driving out sealing plugs - 1 -
- Driving in sealing plugs - 1 -
- Transmission housing, servicing up to transmission manufacture date 180503
- Clutch housing, servicing
- Clutch housing, servicing up to transmission manufacture date 180503
- Clutch housing, servicing as of transmission manufacture date 190503
- Notes
- Pulling out bushing for selector rod
- Driving in bushing for selector rod to tool stop
- Pulling needle sleeve off clutch housing
- Pressing needle sleeve - A - into clutch housing
- Removing seal for input shaft
- Driving in seal for input shaft flush
- Press axle for reverse gear shift fork into clutch housing
- Pulling cylindrical roller bearing off clutch housing
- Pressing cylindrical roller bearing into clutch housing
- Shift mechanism on transmission side, disassembling and assembling
- Shift forks, servicing
- 35 - Manual Transmission - Gears, Shafts
- Input shaft
- Input shaft, disassembling and assembling up to transmission manufacture date 180503
- Notes
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Pulling off inner race/tapered roller bearing
- Pressing off 5th gear
- Pressing off gear wheel for 3rd/4th and 6th gears
- Pressing off inner race/tapered roller bearing
- Pressing on gear wheel for 3rd/4th and 6th gears
- Pressing on inner race/tapered roller bearing
- Pressing on 5th gear
- Determining circlip
- Pulling outer race/tapered roller bearing off clutch housing
- Installed position of outer race/tapered roller bearing in clutch housing
- As of transmission manufacture date 06040: Pressing in tapered roller bearing outer race
- Input shaft, adjusting up to transmission manufacture date 180503
- Input shaft, disassembling and assembling as of transmission manufacture date 190503
- Input shaft, disassembling and assembling up to transmission manufacture date 180503
- Output shaft for 1st to 4th gear
- Output shaft for 1st to 4th gear, disassembling and assembling
- Notes
- Pulling dished washer - A - off output shaft
- Pressing dished washer in output shaft to stop
- Pulling out tapered roller bearing outer race
- Pressing outer race/tapered roller bearing into clutch housing
- Pulling off inner race/tapered roller bearing
- Pulling off synchronizer hub/operating sleeve for 3rd and 4th gear over gear wheel for 4th gear
- Pressing off operating sleeve and synchronizer hub for 1st and 2nd gears
- Pressing off inner race/tapered roller bearing
- Pressing on inner race/tapered roller bearing
- Checking 1st, 2nd and 3rd gear inner races for wear
- Checking 1st, 2nd and 3rd gear synchronizer rings for wear
- Installed position of outer race, inner race and synchronizer ring, 2nd gear
- Disassembling and assembling operating sleeve and synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Assembling operating sleeve/synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Installed position of operating sleeve/synchronizers for 1st and 2nd gear
- Pressing on operating sleeve/synchronizer hub for 1st and 2nd gear
- Installed position of outer race for 1st and 3rd gear
- Installed position of synchronizer ring - A - (inner race for 1st and 3rd gear)
- Installed position of gear wheel for 1st and 3rd gear
- Installed position of operating sleeve/synchronizers for 3rd and 4th gear
- Pressing on synchronizer hub with operating sleeve for 3rd and 4th gears
- Checking 4th gear synchronizer ring for wear
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Output shaft for 1st to 4th gear, adjusting
- Output shaft for 1st to 4th gear, disassembling and assembling
- Output shaft for 5th/6th and reverse gear
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- Notes
- Pulling out tapered roller bearing outer race
- Pressing outer race/tapered roller bearing into clutch housing
- Pulling off inner race/tapered roller bearing
- Pressing off synchronizer hub/operating sleeve for 5th and 6th gear with 6th gear wheel
- Pressing off sleeve - A - over reverse gear wheel
- Pressing off synchronizer hub for reverse gear
- Installed position of synchronizer hub for reverse gear
- Pressing on synchronizer hub for reverse gear
- Pressing on sleeve - A -
- Checking synchronizer ring for 5th and 6th gears for wear
- Disassembling and assembling operating sleeve and synchronizer hub for 5th and 6th gears
- Assembling operating sleeve/synchronizers for 5th and 6th gears
- Pressing on operating sleeve/synchronizer hub for 5th and 6th gears
- Pressing on inner race/tapered roller bearing
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Output shaft for 5th/6th and reverse gears, adjusting
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- Input shaft
- 39F - Final drive, front differential
- Flanged shaft seals, replacing (manual transmission and bevel gear transfer case installed)
- Seal for output flange of bevel gear transfer case, replacing (bevel gear transfer case removed)
- Differential for manual transmission
- Differential, disassembling and assembling
- Notes
- Pulling outer race/tapered roller bearing off clutch housing
- Pressing outer race/tapered roller bearing into clutch housing
- Pulling off inner races/tapered roller bearing
- Pressing on inner races/tapered roller bearing
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Removing and installing roll pin for differential bevel gear axle
- Installing small differential bevel gears
- Pull off connecting sleeve - A -
- Pressing on connecting sleeve - A - for bevel gear transfer case
- Differential, adjusting
- Differential, disassembling and assembling
- Adjustment overview for manual transmission
- Bevel gear transfer case
- Needle bearing, replacing
- Shaft and head bevel gear (gear set), adjusting
- General notes
- Gear set, adjusting and marking
- Shim location
- Adjustment overview (bevel gear transfer case)
- Recommended sequence for adjusting gear set
- Adjustment shim "S 4", determining when replacing output flange
- Shaft bevel gear, adjusting
- Head bevel gear, adjusting
- 39R - Final drive, rear differential
- Driveshaft
- Haldex clutch, checking function
- Seals
- O-rings, replacing
- Rear final drive, removing and installing
- Gear oil in rear final drive, checking
- Oil level in Haldex clutch, checking and changing
- Rear final drive, disassembling and assembling
- Rear final drive, disassembling and assembling
- Cover for Haldex clutch and clutch plates, removing and installing
- Drive pinion housing, removing and installing
- Differential and head bevel gear / input shaft, removing and installing
- Cover for Haldex clutch / disc housing, removing and installing
- Disassembly and assembly sequence
- Differential for rear final drive
- Bearing for shaft bevel gear, servicing
- Bearing for head bevel gear / input shaft, servicing
- Shaft and head bevel gear (gear set), adjusting
- General notes
- Gear set, adjusting and marking
- Shim location
- Adjustment overview (rear final drive)
- Recommended sequence for adjusting gear set
- Shaft bevel gear, adjusting
- Head bevel gear, adjusting
- 6 SPD. Manual Transmission 02Y All Wheel Drive
- 6 SPD. Manual Transmission 02Y All Wheel Drive
- 00 - General, Technical Data
- 30 - Clutch
- 34 - Manual Transmission - Controls, Housing
- Vehicle Diagnosis, Testing and Information System VAS 5051 , connecting and selecting function
- Electrical/electronic components and locations
- Haldex Clutch, testing
- Selector lever mechanism, servicing
- Installed position of components at transmission
- Shift knob and cover, removing and installing
- Boot, separating from shift lever and assembling with shift knob
- Shift lever and shift mechanism housing, servicing
- Operating cables, assembly overview
- Selector mechanism, removing and installing
- Shift mechanism, adjusting in transmissions with lock bolts (up to transmission manufacture date 180503)
- Shift mechanism, adjusting in transmissions with lock elbow (as of transmission manufacture date 190503)
- Function, checking
- Transmission, removing and installing
- Bevel gear transfer case, removing and installing
- Gear oil, checking
- Transmission, disassembling and assembling
- Transmission overview
- Assembly overview
- Transmission housing and manual transmission, disassembling and assembling up to transmission manufacture date 180503
- Transmission housing and manual transmission, disassembling and assembling as of transmission manufacture date 190503
- Input shaft, output shafts (pinion shafts), differential, bevel gear transfer case and selector rods, removing and installing
- Notes
- Installed position of input shaft and output shafts (pinion shafts) in transmission up to transmission manufacture date 180503
- Installed position of complete shift mechanism in transmission, up to transmission manufacture date 180503:
- Installed position of shafts and selector rods in transmission, as of transmission manufacture date 190503:
- Sequence of disassembly and assembly for transmission up to manufacture date 180503
- Sequence of disassembly and assembly for transmissions as of manufacture date 190503
- Transmission housing, servicing
- Transmission housing, servicing up to transmission manufacture date 180503
- Notes
- Driving out lock sleeve
- Driving in lock sleeve up to stop
- Driving out lock bolt
- Driving in lock bolt until stop
- Pulling out bushing for selector rod
- Driving in bushing for selector rod flush
- Pulling needle sleeve for reverse shaft off transmission housing
- Pressing needle sleeve - A - into transmission housing
- Transmission housing, servicing as of transmission manufacture date 190503
- Notes
- Removing cap - A -
- Drive in cap up to stop
- Different versions of oil filler and oil drain plugs
- Removing lock elbow for selector shaft
- Installed position of lock elbow
- Driving lock elbow - arrow - for selector shaft in to tool stop
- Pulling out bushing for selector rod
- Driving in bushing for selector rod to tool stop
- Pressing lock sleeve - A - out of transmission housing
- Driving out lock sleeve for non-disassembled transmission using guide pin 10-15
- Driving in lock sleeve until tool stop
- Pulling needle sleeve for reverse shaft off transmission housing
- Pressing needle sleeve - A - into transmission housing
- Pulling out bushing for selector shaft
- Driving bushing - A - for selector shaft in to tool stop
- Driving out sealing plugs - 1 -
- Driving in sealing plugs - 1 -
- Transmission housing, servicing up to transmission manufacture date 180503
- Clutch housing, servicing
- Clutch housing, servicing up to transmission manufacture date 180503
- Clutch housing, servicing as of transmission manufacture date 190503
- Notes
- Pulling out bushing for selector rod
- Driving in bushing for selector rod to tool stop
- Pulling needle sleeve off clutch housing
- Pressing needle sleeve - A - into clutch housing
- Removing seal for input shaft
- Driving in seal for input shaft flush
- Press axle for reverse gear shift fork into clutch housing
- Pulling cylindrical roller bearing off clutch housing
- Pressing cylindrical roller bearing into clutch housing
- Shift mechanism on transmission side, disassembling and assembling
- Shift forks, servicing
- 35 - Manual Transmission - Gears, Shafts
- Input shaft
- Input shaft, disassembling and assembling up to transmission manufacture date 180503
- Notes
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Pulling off inner race/tapered roller bearing
- Pressing off 5th gear
- Pressing off gear wheel for 3rd/4th and 6th gears
- Pressing off inner race/tapered roller bearing
- Pressing on gear wheel for 3rd/4th and 6th gears
- Pressing on inner race/tapered roller bearing
- Pressing on 5th gear
- Determining circlip
- Pulling outer race/tapered roller bearing off clutch housing
- Installed position of outer race/tapered roller bearing in clutch housing
- As of transmission manufacture date 06040: Pressing in tapered roller bearing outer race
- Input shaft, adjusting up to transmission manufacture date 180503
- Input shaft, disassembling and assembling as of transmission manufacture date 190503
- Input shaft, disassembling and assembling up to transmission manufacture date 180503
- Output shaft for 1st to 4th gear
- Output shaft for 1st to 4th gear, disassembling and assembling
- Notes
- Pulling dished washer - A - off output shaft
- Pressing dished washer in output shaft to stop
- Pulling out tapered roller bearing outer race
- Pressing outer race/tapered roller bearing into clutch housing
- Pulling off inner race/tapered roller bearing
- Pulling off synchronizer hub/operating sleeve for 3rd and 4th gear over gear wheel for 4th gear
- Pressing off operating sleeve and synchronizer hub for 1st and 2nd gears
- Pressing off inner race/tapered roller bearing
- Pressing on inner race/tapered roller bearing
- Checking 1st, 2nd and 3rd gear inner races for wear
- Checking 1st, 2nd and 3rd gear synchronizer rings for wear
- Installed position of outer race, inner race and synchronizer ring, 2nd gear
- Disassembling and assembling operating sleeve and synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Assembling operating sleeve/synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Installed position of operating sleeve/synchronizers for 1st and 2nd gear
- Pressing on operating sleeve/synchronizer hub for 1st and 2nd gear
- Installed position of outer race for 1st and 3rd gear
- Installed position of synchronizer ring - A - (inner race for 1st and 3rd gear)
- Installed position of gear wheel for 1st and 3rd gear
- Installed position of operating sleeve/synchronizers for 3rd and 4th gear
- Pressing on synchronizer hub with operating sleeve for 3rd and 4th gears
- Checking 4th gear synchronizer ring for wear
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Output shaft for 1st to 4th gear, adjusting
- Output shaft for 1st to 4th gear, disassembling and assembling
- Output shaft for 5th/6th and reverse gear
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- Notes
- Pulling out tapered roller bearing outer race
- Pressing outer race/tapered roller bearing into clutch housing
- Pulling off inner race/tapered roller bearing
- Pressing off synchronizer hub/operating sleeve for 5th and 6th gear with 6th gear wheel
- Pressing off sleeve - A - over reverse gear wheel
- Pressing off synchronizer hub for reverse gear
- Installed position of synchronizer hub for reverse gear
- Pressing on synchronizer hub for reverse gear
- Pressing on sleeve - A -
- Checking synchronizer ring for 5th and 6th gears for wear
- Disassembling and assembling operating sleeve and synchronizer hub for 5th and 6th gears
- Assembling operating sleeve/synchronizers for 5th and 6th gears
- Pressing on operating sleeve/synchronizer hub for 5th and 6th gears
- Pressing on inner race/tapered roller bearing
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Output shaft for 5th/6th and reverse gears, adjusting
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- Input shaft
- 39F - Final drive, front differential
- Flanged shaft seals, replacing (manual transmission and bevel gear transfer case installed)
- Seal for output flange of bevel gear transfer case, replacing (bevel gear transfer case removed)
- Differential for manual transmission
- Differential, disassembling and assembling
- Notes
- Pulling outer race/tapered roller bearing off clutch housing
- Pressing outer race/tapered roller bearing into clutch housing
- Pulling off inner races/tapered roller bearing
- Pressing on inner races/tapered roller bearing
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing outer race/tapered roller bearing into transmission housing
- Removing and installing roll pin for differential bevel gear axle
- Installing small differential bevel gears
- Pull off connecting sleeve - A -
- Pressing on connecting sleeve - A - for bevel gear transfer case
- Differential, adjusting
- Differential, disassembling and assembling
- Adjustment overview for manual transmission
- Bevel gear transfer case
- Needle bearing, replacing
- Shaft and head bevel gear (gear set), adjusting
- General notes
- Gear set, adjusting and marking
- Shim location
- Adjustment overview (bevel gear transfer case)
- Recommended sequence for adjusting gear set
- Adjustment shim "S 4", determining when replacing output flange
- Shaft bevel gear, adjusting
- Head bevel gear, adjusting
- 39R - Final drive, rear differential
- Driveshaft
- Haldex clutch, checking function
- Seals
- O-rings, replacing
- Rear final drive, removing and installing
- Gear oil in rear final drive, checking
- Oil level in Haldex clutch, checking and changing
- Rear final drive, disassembling and assembling
- Rear final drive, disassembling and assembling
- Cover for Haldex clutch and clutch plates, removing and installing
- Drive pinion housing, removing and installing
- Differential and head bevel gear / input shaft, removing and installing
- Cover for Haldex clutch / disc housing, removing and installing
- Disassembly and assembly sequence
- Differential for rear final drive
- Bearing for shaft bevel gear, servicing
- Bearing for head bevel gear / input shaft, servicing
- Shaft and head bevel gear (gear set), adjusting
- General notes
- Gear set, adjusting and marking
- Shim location
- Adjustment overview (rear final drive)
- Recommended sequence for adjusting gear set
- Shaft bevel gear, adjusting
- Head bevel gear, adjusting
- Clutch
- External Pages