3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS

• 00 - General, Technical Data
  • Technical data
    • Technical data
    • Engine number
    • Engine data
• 10 - Engine - Assembly
  • Engine, removing and installing
    • Engine, removing and installing
    • Notes on removing
    • Securing engine to assembly stand
    • Notes on installing
    • Torque specifications
    • Engine and transmission mounts, aligning
    • Assembly mounting
    • Additional information and assembly work on vehicles with air conditioning
• 13 - Engine - Crankshaft, Cylinder Block
  • Engine, disassembling and assembling
    • Engine, disassembling and assembling
    • Part I and II, assembly overview
    • Part I: Chain drive, assembly overview
      • Notes
      • Marking roller chains
    • Part II: Crank drive, assembly overview
      • Notes
      • To loosen and tighten securing bolt, hold vibration damper with counter-holder T10069
    • Ribbed belt, removing and installing
  • Sealing flange and dual-mass flywheel, removing and installing
    • Sealing flange and dual-mass flywheel, removing and installing
    • Assembly overview
    • Oil seal (flywheel side), removing and installing
    • Drive plate, removing and installing
    • Crankshaft seal (vibration damper side), replacing
  • Crankshaft, removing and installing
    • Crankshaft, removing and installing
    • Assembly overview
    • Sensor wheel to crankshaft, installing
  • Piston and connecting rod, disassembling and assembling
    • Piston and connecting rod, disassembling and assembling
    • Assembly overview
      • Notes
      • Checking piston ring gap
      • Checking ring to groove clearance
      • Checking piston
      • Checking cylinder bores
      • Installing piston
    • Piston and cylinder dimensions
• 15 - Engine - Cylinder head, Valvetrain
  • Cylinder head
    • Cylinder head
    • Assembly overview
    • Cylinder head, removing and installing
      • Notes
      • Removing
      • Installing
      • Checking cylinder head for distortion
      • Preparing cylinder head gasket for installation
    • Cover, assembly overview
      • Notes
      • Oil seals for cover, installing
    • Valve timing, checking
    • Valve timing, adjusting
    • Cylinder head cover, removing and installing
    • Compression pressures, checking
  • Valvetrain, servicing
    • Valvetrain, servicing
    • Assembly overview
      • Notes
      • Disassembling and assembling control housing
      • Check the control housing screen for contamination
    • Camshafts, removing and installing
      • Notes
      • Removing
      • Installing
    • Valve stem seals, replacing
      • Notes
      • Removing
      • Installing
        • Notes
        • Camshafts, checking axial clearance
        • Camshaft identification, valve timing
        • Valve dimensions
    • Valve guides, checking
    • Valve seats, reworking
• 17 - Engine - Lubrication
  • Lubrication system components, removing and installing
    • Lubrication system components, removing and installing
    • Engine oil
    • Assembly overview
      • Notes
      • Oil spray jet, removing and installing
      • Markings on oil dipstick
      • Oil non-return valve, removing and installing
      • Installation of oil cooler gasket
    • Oil filter housing, assembly overview
    • Oil pump, assembly overview
      • Notes
      • Checking oil pump backlash
      • Checking oil pump axial clearance
    • Oil pan, removing and installing
    • Oil pressure and oil pressure switch, checking
      • Notes
      • Oil pressure switch, checking
      • Oil pressure, checking
• 19 - Engine - Cooling system
  • Cooling system components, removing and installing
    • Cooling system components, removing and installing
    • Cooling system components (on body), assembly overview
    • Cooling system components (on engine), assembly overview
    • Coolant hose connection diagram
    • Coolant thermostat housing, assembly overview
    • Cooling system, draining and filling
    • Radiator, removing and installing
    • After-run coolant pump, checking
    • Coolant fan, checking
    • Coolant pump, removing and installing
• 20 - Fuel supply
  • Fuel supply system components, removing and installing
    • Fuel supply system components, removing and installing
    • Fuel tank with attachments and fuel filter, assembly overview
      • Notes
      • Installation position of fuel delivery unit flange
      • Checking breather valve
    • Safety precautions when working on fuel supply system
    • Rules for cleanliness
    • Suction jet pump, removing and installing
    • Fuel delivery unit, removing and installing
    • Fuel level sensor, removing and installing
    • Fuel tank, removing and installing
    • Crash fuel shut-off
    • Fuel pump, checking
      • Notes
      • Function and voltage supply, checking
      • Checking delivery rate
      • Fuel Pump (FP) check-valve, checking
  • Evaporative emissions (EVAP) system
    • Evaporative emissions (EVAP) system
    • Function
    • EVAP canister system, assembly overview
    • Leak detection pump (LDP) components, assembly overview
    • Leak detection pump and EVAP canister, removing and installing
  • Electronic Power Control (EPC) system
    • Electronic Power Control (EPC) system
    • Functions of EPC system
    • Assembly overview
• 24 - Multiport Fuel Injection (MFI)
  • Fuel injection system, servicing
    • Fuel injection system, servicing
    • Component locations, overview
    • General notes on fuel injection
    • Fuel injection system components, assembly overview
    • Intake manifold, assembly overview
    • Intake manifold, removing and installing
      • Notes
      • Removing
      • Installing
    • Fuel rail, assembly overview
    • Air filter, assembly overview
    • Safety precautions
    • Rules for cleanliness
    • Technical data
  • Components, checking
    • Components, checking
    • Fuel injectors, checking
      • Notes
      • Fuel injectors, checking for leaks and quantity injected
    • Fuel pressure regulator and residual pressure, checking
  • Engine Control Module (ECM)
    • Engine Control Module (ECM)
    • Engine Control Module (ECM), removing and installing
    • Adapting functions and components
    • Engine Control Module (ECM) Fault memory, checking and erasing
• 26 - Exhaust system, Emission controls
  • Exhaust system components, removing and installing
    • Exhaust system components, removing and installing
    • Exhaust manifold, front exhaust pipe with double catalytic converter and attachments, assembly overview
    • Muffler with mountings, assembly overview
      • Notes
      • Aligning the exhaust system
      • Installed location of double clamp, in driving direction
      • Installed location of vacuum control module
  • Secondary air injection (AIR) system
    • Secondary air injection (AIR) system
    • Function
    • Secondary air injection (AIR) system components, assembly overview
      • Notes
      • Secondary Air Injection (AIR) pump relay J299 - arrow -
    • Combi-valve, checking
• 28 - Ignition/Glow plug System
  • Ignition system, servicing
    • Ignition system, servicing
    • Ignition system components, assembly overview
    • Ignition coils with power output stage, removing and installing
    • Safety precautions
    • Technical data, spark plugs