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Home >> Volvo >> 1984 >> 760 Base >> Repair and Diagnosis >> Engine Performance >> System >> Fuel Injection System - Diesel >> Removal & Installation >> Fuel Injection Pump >> Installation
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Fuel Injection Pump: Installation

  1. Position injection pump. Install retaining bolts finger tight, so pump position can still be adjusted. Set pump so mark on injection pump and pump bracket align. Tighten retaining bolts.
  2. Make sure injection pump shaft key is correctly installed. Install gear, washer and nut. Lock gear with tool (5193) and tighten nut with tool (5201).
  3. Set injection pump timing. Fill injection pump with diesel fuel if pump has been emptied or a new pump is being installed. Install rear timing gear cover.
  4. Connect fuel supply and return lines. Do not mix connection screws. Screw for return line has a small hole and is marked "OUT".
  5. Install fuel delivery pipes. Install vacuum pump plunger and vacuum pump. Connect hoses to cold start devices, removing clamping pliers.
  6. Attach wire to fuel shut-off solenoid. Connect accelerator cable and, if equipped, the kickdown cable. Adjust accelerator control.
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