Cables And Fuses - Removal, Replacement And Installation

• Cables (1999-2000)
  • Color coding table
  • KA. Cables, general
    • General
    • Normal multiple strand cable
    • Other types of cable
  • Replacing a cable
    • If a cable must be replaced
    • Selecting a new cable
  • Splicing cables, general
    • Splicing, different types
      • Insulated moisture proof butt connector
      • Uninsulated butt connector
      • Branch point
  • Splicing using insulated moisture proof butt connector
    • Table for insulated moisture proof butt connectors
    • Prepare the cables
    • Splicing cables of different areas
    • Splice with several cables (branch point)
    • Locate the butt connector in the crimp tool
    • Crimping a butt connector
    • Inspect the crimped butt connector
    • Shrink butt connector using heat gun
• Central Electrical Unit, FUSEBOX (1999-2000)
  • Central electrical unit, engine compartment, replacing
    • Removal
      • Notes
      • Cover
      • Intermediate section
      • The connector with cable and cable protector
      • Holder for the connector
      • Base section
    • Installation
  • Central electronic module (CEM), replacing
    • Exposing and removing relay box in passenger compartment
      • Notes
      • Removing soundproofing panel on driver's side
      • Removing relay box
      • Replacing relay/shunt
      • Relay position
    • Installing the relay box in the passenger compartment
    • Removing the control module
      • Preparations
      • Removing the connector and the cover
    • Installing the control module
      • Notes
      • Ordering and programming software
      • Finishing
    • Other information
  • Fusebox, passenger compartment, replacing
    • Removal
      • Fuse
      • Fuse location, 11C
      • Fusebox
    • Installation
      • Fusebox
      • Fuse
    • Other information
  • Integrated relay/fusebox cargo compartment/Rear electronic module (REM), replacing
    • Integrated relay/fusebox in the cargo compartment
      • Exposing the integrated relay/fusebox in the cargo compartment
      • Replacing relays, shunts and fuses
      • Relay location
      • Location of fuse 11D
      • Removing the integrated relay/fusebox in the cargo compartment
    • Installing the integrated relay/fusebox in the cargo compartment
    • Rear electronic module (REM)
      • Preparations
      • Removing the control module
      • Check
      • Installing the control module
      • Ordering software
    • Other information
  • Integrated relay/fusebox, engine compartment, replacing
    • Identifying the integrated relay/fusebox in the engine compartment
    • Integrated relay/fusebox in engine compartment
      • Exposing
      • Removal
      • Holder
      • Lower section
      • Installation
    • Holder
  • Main fuse, cargo compartment, replacing
    • Removal
      • Main fuse
      • Location of main fuse, 11E
    • Installation
      • Main fuse
• Central Electrical Unit, FUSEBOX (2001-2002)
  • Central electrical unit, engine compartment, replacing
  • Central electronic module (CEM), replacing
  • Fusebox, passenger compartment, replacing
  • Integrated relay/fusebox cargo compartment/Rear electronic module (REM), replacing
  • Integrated relay/fusebox, engine compartment, replacing
  • Main fuse, cargo compartment, replacing
  • Replacing the accessory electronic module
    • Removal
      • Notes
      • Preparation
      • Removing the lock plate
      • Exposing the control module
      • Disconnecting the connectors
    • Installation
      • Installing the connectors
      • Installing the control module
  • Replacing the relay for the electrical engine block heater
    • Notes
    • Removal
      • Removing the relay
    • Installation
      • Installing the relay
• Central Electrical Unit, FUSEBOX (B5254T2; B6294S2; B6294T; 2005-2006)
  • Central electrical unit engine compartment, replacing
    • Removal
      • Preparatory work
      • Removing the central electrical unit
      • Removing the connector
    • Installation
      • Notes
      • Installing the connector
      • Central electrical unit, installing
      • Finishing work
    • Battery, replacing
  • Central electronic module (CEM), replacing
    • Notes
    • Preparatory work
      • Disconnecting the battery lead
    • Removal
      • Removing the wiper mechanism and cover
      • Removing the soundproofing panel on the driver's side
      • Removing the central electronic module (CEM)
    • Installation
      • Installing the central electronic module (CEM)
    • Finishing
      • Ordering software
      • Programming data
      • Other information
  • Fusebox, passenger compartment, replacing
  • Integrated relay/fusebox, engine compartment, replacing
  • Main fuse, cargo compartment, replacing
  • Rear electronic module (REM), replacing
    • Notes
    • Preparatory work
      • Ignition off
    • Removal
      • Removing the left cargo compartment side panel
      • Removing the rear electronic module (REM)
    • Installation
      • Installing the rear electronic module (REM)
      • Installing the left cargo compartment side panel
    • Finishing
      • Ordering software
      • Vehicles with Xenon headlights, without four_C
  • Replacing the accessory electronic module
  • Replacing the relay for the electrical engine block heater
• Central Electrical Unit, FUSEBOX (B5254T2; 2004)
  • Central electrical unit engine compartment, replacing
  • Fusebox, passenger compartment, replacing
  • Integrated relay/fusebox cargo compartment/rear electronic module, replacing
    • Integrated relay/fusebox in the cargo compartment
      • Exposing the integrated relay/fusebox in the cargo compartment
      • Replacing relays, shunts and fuses
      • Relay location
      • Location of fuse 11D
      • Removing the integrated relay/fusebox in the cargo compartment
    • Installing the integrated relay/fusebox in the cargo compartment
    • Rear electronic module (REM)
      • Preparations
      • Removing the control module
      • Check
      • Installing the control module
      • Ordering software
    • Other information
    • CD player, replacing
  • Integrated relay/fusebox, engine compartment, replacing
    • Identifying the integrated relay/fusebox in the engine compartment
    • Integrated relay/fusebox in engine compartment
      • Exposing
      • Removal
      • Retainer
      • Lower section
      • Installation
  • Main fuse, cargo compartment, replacing
  • Replacing the accessory electronic module
  • Replacing the relay for the electrical engine block heater
• Central Electrical Unit, FUSEBOX (B6294S2; B6294T; 2003-2004)
  • Central electrical unit engine compartment, replacing
  • Fusebox, passenger compartment, replacing
  • Integrated relay/fusebox cargo compartment/Rear electronic module (REM), replacing
  • Integrated relay/fusebox, engine compartment, replacing
  • Main fuse, cargo compartment, replacing
  • Replacing the accessory electronic module
  • Replacing the relay for the electrical engine block heater
• Connector (1999-2000)
  • 12-pin connector
    • Replacing cable terminals
      • Separating the connector halves
      • Extract the cable terminal, pin housing
      • Extract the cable terminal, socket housing
      • Crimp new cable terminal
      • Insert the new cable terminal in the housing
      • Reassemble the connector
  • 14-pin connector
    • Replacing cable terminals: The same type is available as 8-,10-, 13- and 14 pin connectors
      • Separating the connector halves
      • Extract the cable terminal, pin housing
      • Extract the cable terminal, socket housing
      • Crimp new cable terminal
      • Insert the new cable terminal in the housing
      • Reassemble the connector
  • 22-pin connector
    • Replacing cable terminals
      • Separating the connector halves
      • Extract the cable terminal, pin housing
      • Extract the cable terminal, socket housing
      • Crimp new cable terminal
      • Insert the new cable terminal in the housing
      • Reassemble the connector
  • 28-pin connector
    • Replacing cable terminals
      • Separating the connector halves
      • Extract the cable terminal, pin housing
      • Extract the cable terminal, socket housing
      • Crimp new cable terminal
      • Insert the new cable terminal in the housing
      • Reassemble the connector
      • Exposing the receptacle housings
      • Extract the cable terminal
  • 47-pin connector
    • Replacing cable terminals
      • Exposing the connector
      • Extract the cable terminal, pin housing
      • Crimp new cable terminal
      • Insert the new cable terminal in the housing
      • Reassemble the connector
  • 68-pin connector
    • Replacing cable terminals
      • Separating the connector halves
      • Extract the cable terminal, pin housing
      • Extract the cable terminal, socket housing
      • Crimp new cable terminal
      • Insert the new cable terminal in the housing
      • Reassemble the connector
  • 88-pin connector
    • Replacing cable terminals
      • Separating the connector halves
      • Extract the cable terminal, socket housing
      • Crimp new cable terminal
      • Insert the new cable terminal in the housing
      • Reassemble the connector
  • Central Electrical Unit 1
    • Replacing cable terminals
      • Exposing the central electrical unit
      • Replacing the cable terminal, relay section
      • Exposing and replacing the cable terminal, fuse section
      • Crimp the new cable terminal
      • Insert the new cable terminal
      • Reassemble the connector
  • Connector central electrical unit engine/transmission control module (ECM/TCM), repair
    • Notes
    • Central electrical unit (ECM/TCM)
      • Replacing cable terminals
      • Extract the cable terminal, 70 pin switch
      • Connector with lock mechanism
      • Connector with passive locking
      • Extract the cable terminal, 6 pin switch
    • Installation
      • Insert the new cable terminal
      • Reassemble the connector
• Wiring (1999-2006)
  • Cable harness SRS system, repair
    • Overview
    • Notes
    • Before work in the cable harness
    • Igniter wire connector
    • Cut and strip the cables
    • Crimping the sleeve
    • Heat the heat-shrink tubing
    • Reinstalling and checking
  • Cable shoe
    • Overview
  • Cable Shoe
    • Notes
    • Information
    • Preparatory work
    • Removal
    • Installation
    • Finishing work
  • Connectors, repair
    • Overview
    • Notes
    • Connector
    • Connectors, repair
      • Notes
      • Connector, dismantling
      • Connector, assembling
    • Connector door, repair
      • Notes
      • Connector, dismantling
      • Connector, assembling
    • Connector control module for Anti-lock Brake System Module (ABS), repair
      • Notes
      • Connector, dismantling
      • Connector, assembling
    • Connector sealed, repair
      • Notes
      • Connector, dismantling
      • Connector, assembling
    • Connector relay box, repair
      • Notes
      • Preparatory work
      • Dismantling
      • Installation
      • Finishing work
    • Connector fuse holder, repair
      • Notes
      • Preparatory work
      • Dismantling
      • Installation
      • Finishing work
    • Connector Supplemental Restraint System Module (SRS), repair
      • Notes
      • Connector, dismantling
      • Connector, assembling
    • Connector Brake Control Module (BCM), repair
      • Notes
      • Connector, dismantling
      • Connector, assembling
    • Connector data link connector (DLC), repair
      • Notes
      • Data link connector (DLC), dismantling
      • Data link connector, assembling
  • Joining the cables
    • Overview
    • Connecting
• Wiring (B5254T2, Aw50/51 AWD; B5254T2, Aw55-50/51SN; 2004-2006)
  • Cable harness Volvo on Call, repair
    • Notes
    • Exposing the cable harness
    • Repairing the cable harness
    • Phone module (PHM), replacing
  • Cable harness/oil temperature sensor, replacing
    • Notes
    • Removal
      • Preparations
      • Remove the gearbox cable from the lever on the gearbox
      • Removing the lever on the gear shift linkage rod
      • Installing the lifting beam and lifting hook
      • Lifting the car
      • Removing the screw for the right drive shaft
      • Removing the screws for the cable conduit and ground lead bracket on the sub-frame
      • Removing the ball joint nuts (both sides)
      • Removing the bracket for the power supply cable for the heated oxygen sensor (HO2S)
      • Removing the steering gear from the sub-frame
      • Removing the screws from the sub-frame support brackets (both sides)
      • Lowering the sub-frame
      • Draining the gearbox fluid
      • Removing the control system cover
      • Removing the cable harness
    • Installation
      • Connecting the cable harness
      • Sealing the cover
      • Installing the control system cover
      • Installing the sub-frame
      • Installing components in the steering gear and sub-frame
      • Installing the nuts securing the ball joint to the control arm and the anti-roll bar to the link rods
      • Installing the screw for the drive shaft
      • Installing components on the sub-frame
      • Installing the splash guard under the engine
      • Removing lifting beams and the lifting hook
      • Installing the connectors and the cable harness
      • Installing the air cleaner (ACL) housing
      • Diagnostic trouble codes (DTCs)
    • Oil level, checking
      • Preparatory work
      • Check
      • Finishing
    • Gearbox, removing
      • Notes
      • Preparatory work
      • Removal
      • Removing the oil pipe from the gearbox
    • Transmission fluid, changing
      • Notes
      • Changing transmission fluid
  • Connectors, transmission, disconnecting/connecting
    • Notes
    • Disassembly
    • Reassembly
  • Negative lead, battery, replacing
    • Removal
      • Ground cable
    • Installation
      • Ground cable
• Wiring (B6284T, 4T65EV-Gt; 1999-2000)
  • Cable harness, control system, transmission, replacing
    • Side cover, transmission, removing
    • Removing the cable harness
    • Installing the cable harness
    • Installing the side cover on the transmission
  • Negative lead, battery, replacing
• Wiring (B6284T, 4T65EV-Gt; B6294S, 4T65EV; B6294S, 4T65EV-Gt; 2001)
  • Cable harness Volvo on Call, repair
  • Cable harness, control system, transmission, replacing
  • Negative lead, battery, replacing
• Wiring (B6294S, 4T65EV; B6294S, 4T65EV-Gt; 2000)
  • Cable harness, control system, transmission, replacing
  • Negative lead, battery, replacing
• Wiring (B6294S2, 4T65EV; 2002-2005)
  • Cable harness Volvo on Call, repair
  • Cable harness, control system, transmission, replacing
  • Negative lead, battery, replacing
• Wiring (B6294S2, 4T65EV-Gt; B6294T, 4T65EV-Gt; 2002-2006)
  • Cable harness Volvo on Call, repair
  • Cable harness, control system, transmission, replacing
  • Negative lead, battery, replacing
• Wiring (B6304S3, 4T65EV; 1999)
  • Cable harness, control system, transmission, replacing
  • Negative lead, battery, replacing