Transmission - Removal, Replacement And Installation - 2 Of 2
- Transmission, Automatic (Ambulance; 2001-2002)
- Installing the gearbox
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening the screws to the gearbox
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing the lower oil pipe to the gearbox
- Installing the left-hand drive shaft to the gearbox and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the sub-frame screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing the gear selector cables and oil line
- Installing the service clips
- Installing engine compartment components
- Finishing
- Replacing the gear-shift position sensor
- Replacing the sealing ring for the oil pump
- Sealing ring, gear shift linkage rod, replacing
- Notes
- Removing engine compartment components
- Removing the gear selector cable
- Removing the gear-shift position sensor from the gear shift linkage rod
- Replacing the sealing ring for the gear shift linkage rod
- Installing the gear-shift position sensor
- Adjusting the gear-shift position sensor
- Installing the gear-shift position sensor, continued
- Installing engine compartment components
- Checking diagnostic trouble codes (DTCs)
- Checking and adjusting the gear-shift position sensor
- Solenoid control system, replacing
- Transmission control module (TCM), replacing
- Transmission fluid, replacing
- Installing the gearbox
- Transmission, Automatic (Ambulance; 2003-2004)
- Cover brake cylinder B4 automatic transmission, replacing
- Gearbox, removing
- Installing the gearbox
- Replacing the gear-shift position sensor
- Replacing the sealing ring for the oil pump
- Sealing ring, gear shift linkage rod, replacing
- Solenoid control system, replacing
- Transmission control module (TCM), replacing
- Transmission fluid, replacing
- Transmission, Automatic (B5254T2, Aw50/51 AWD; 2004-2006)
- Connecting sleeve
- Cover brake cylinder B4 automatic transmission, replacing
- Replacing the gear-shift position sensor
- Notes
- Replacing the gear-shift position sensor
- Removing engine compartment components
- Removing the gear selector cable and connector
- Removing the gear-shift position sensor
- Installing the gear-shift position sensor
- Adjusting the gear-shift position sensor
- Installing the lever and the gear-shift position sensor
- Installing engine compartment components
- Checking diagnostic trouble codes (DTCs)
- Replacing the sealing ring for the oil pump
- Sealing ring, gear shift linkage rod, replacing
- Notes
- Removing engine compartment components
- Removing the gear selector cable
- Removing the gear-shift position sensor from the gear shift linkage rod
- Replacing the sealing ring for the gear shift linkage rod
- Installing the gear-shift position sensor
- Adjusting the gear-shift position sensor
- Installing the gear-shift position sensor, continued
- Installing engine compartment components
- Checking diagnostic trouble codes (DTCs)
- Solenoid control system, replacing
- Transmission control module (TCM), replacing
- Transmission fluid, replacing
- Transmission, installation
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening the screws to the gearbox
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing the lower oil pipe to the gearbox
- Installing the left-hand drive shaft to the gearbox and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the sub-frame screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing the gear selector cables and oil line
- Installing the service clips
- Installing engine compartment components
- Finishing
- Transmission, removing
- Notes
- Preparatory work
- Removal
- Disconnecting the battery lead
- Removing engine compartment components
- Removing components from the gearbox
- Removing the gearbox mounting screws
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffle and splash guard under the engine
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing the screws and nuts for the engine pads, torque rod
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the left-hand drive shaft
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox and engine
- Removing the gearbox
- Transmission, Automatic (B5254T2, Aw55-50/51SN; 2004-2006)
- Cover brake cylinder B4 automatic transmission, replacing
- Replacing the gear-shift position sensor
- Replacing the sealing ring for the oil pump
- Sealing ring, gear shift linkage rod, replacing
- Solenoid control system, replacing
- Transmission control module (TCM), replacing
- Transmission fluid, replacing
- Transmission, installation
- Transmission, removing
- Transmission, Automatic (B6284T, 4T65EV-Gt; 1999-2001)
- Control system/valve housing, removing
- Notes
- Information before removal
- Removing the side cover
- Preparations for removing the valve housing
- Removing the cable harness
- Air vent housing
- Control system housing
- Removing the screws for the valve housing and pressure sensor
- Control system for cars of model year -2002
- Control system for cars of model year 2003-
- Removing and separating the valve housing
- Checking the markings and location of the gaskets
- Checking and reinstalling the balls in the valve housing
- Location of the control system housing balls
- Marking the location of the balls in relation to the distribution plate
- Marking the location of the control system balls in relation to the distribution plate
- Check the balls sealing against the distribution plate
- Installing new solenoids on the new valve housing
- Gasket / piston, accumulator, replacing
- Installing the control system / valve housing
- Transferring the balls to the new valve housing
- Checking the balls in the valve housing
- Installing new gaskets
- Replacing the seal on the pump shaft
- Installing the balls for the control system housing
- Installing the valve housing to the control system housing
- Installing the valve housing
- Transferring
- Control system for cars of model year -2002
- Tightening torques
- Control system for cars of model year 2003-
- Installing the oil pump
- Installing the cable harness
- Installing the side cover
- Filling with gearbox fluid
- Installing the gearbox side cover
- Notes
- Preparations
- Installing cover
- Lifting the engine and gearbox to the horizontal position
- Installing the oil pipes
- Installing the rear engine mounting
- Installing the screw for the rear engine pad through the steering gear
- Installing the collision protection system over the steering gear
- Installing the sub-frame on the bodywork
- Installing the left drive shaft on the gearbox, stub axle and control arm
- Installing and tightening the sub-frame screws
- Installing the screws for the bracket for the heated oxygen sensor (HO2S) cable
- Installing the front cross member
- Installing new lock nuts on the steering gear
- Installing the screw for the front engine pad and the torque rod mounting in the gearbox
- Installing the screws for the cable conduit and the ground lead bracket
- Installing and tightening front end components (both sides)
- Tightening the ball joint pinion
- Remove the lifting beam and the lifting hook from the engine and the car
- Installing all the charge air pipes
- Installing the connector
- Installing the upper torque rod
- Install the air cleaner (ACL) housing
- Filling the gearbox with fluid
- Refilling gearbox oil There are three different methods. Method 1
- Refilling gearbox oil Methods 2 and 3
- Check the coolant level in the expansion tank
- Installing the splash guards and the wing liner
- Checking the steering gear bearing in the boot at the bulkhead
- Installing the battery lead
- Test driving the car
- Installing the sealing ring and piston with O-ring for the front servo
- Installation
- Installing the piston and cover
- Installing front suspension components
- Installing the screw for the rear engine pad
- Installing the screws for the bracket for the heated oxygen sensor (HO2S) cable
- Installing the front cross member
- Installing new lock nuts on the steering gear
- Installing the screw for the front engine pad and the torque rod mounting in the transmission
- Tightening the ball joint pinion and the anti-roll bar link
- Installing the screws for the cable conduit and the ground lead bracket
- Remove the lifting beam and the lifting hook from the engine and the car
- Installing all the charge air pipes
- Finishing work
- Installation
- Piston / cover, back-up (reverse) servo, replacing
- Removing gearbox side cover
- Notes
- Disconnecting the battery lead
- Removing engine compartment components
- Removing the upper torque rod
- Collecting gearbox fluid
- Removing the charge air pipe and hose
- Removing the spark plugs cover
- Installing lifting fixture
- Removing the connector from the gearbox
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Disconnecting the front suspension components
- Removing the screws from the cable conduit and the parking heater. Removing the ground lead bracket from the sub-frame
- Removing the ball joint nut (left hand side)
- Removing the control arms for the anti-roll bar, the track rod and the screw from the drive shaft on the left hand side
- Removing the screws from the sub-frame support plates (both sides)
- Removing the pipe lines from the sub-frame
- Removing the stub axle from the control arm
- Pressing up the sub-frame on the right-hand side
- Removing the front cross member
- Removing the bracket for the heated oxygen sensor (HO2S) wiring
- Preparatory work for removing the stub axle on the left-hand side
- Removing the drive shaft from the stub axle (left-hand side)
- Removing the left drive shaft from the gearbox
- Removing the nuts and screws for the steering gear sub-frame
- Removing the collision protection system over the steering gear
- Lowering the sub-frame
- Removing the screw for the rear engine mounting
- Removing the rear engine mounting
- Preparations for removal of the gearbox side plate
- Removing the oil pipes from the gearbox
- Lowering the engine and gearbox
- Preparations for removal of the gearbox side cover
- Removing the gearbox side cover
- Finishing work
- Removing the sealing ring and piston with O-ring for the front servo
- Notes
- Removal
- Preparations
- Removing the spark plugs cover
- Installing lifting fixture
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Disconnecting the front suspension components
- Removing the screws for the cable conduit and ground lead bracket on the sub-frame
- Removing the nut for the ball joint pinion (left hand side)
- Removing the screws from the sub-frame support plates (both sides)
- Pressing up the sub-frame on the right-hand side
- Removing the nuts and screws for the steering gear sub-frame
- Removing the front cross member
- Removing the bracket for the heated oxygen sensor (HO2S) wiring
- Removing the screw for the rear engine mounting
- Preparatory work for removing the stub axle on the left-hand side
- Lowering the sub-frame
- Preparations for removing the servo cylinder
- Removing the cover
- Replacing the piston with O-ring and sealing ring
- Replacing differential housing cover
- Preparations
- Raise the car. Remove the splash guard under the engine
- Remove the right-hand drive shaft
- Remove the vehicle speed sensor (VSS) from the differential housing cover
- Remove the bracket between the transmission and the engine
- Remove the differential housing cover
- Check the bearing surface for the differential
- Install the spacer washer and the throw-out bearing on the differential
- Install the differential housing cover
- Install the bracket on the cylinder block
- Install the vehicle speed sensor (VSS)
- Install the right drive shaft
- Finishing work
- Check the oil level
- Oil level / temperature
- Replacing pressure sensor
- Replacing the gasket and O ring for the servo cylinder
- Replacing the oil pump
- Replacing the seal for the torque converter
- Solenoid for shifting 1-2 and 3-4, replace
- Solenoid for shifting 2-3, replace
- Solenoid lock-up function, replacing
- Solenoid, line pressure, replacing
- Transaxle, removing
- Notes
- Filling in Diagnostic and Check lists
- Disconnecting the battery lead
- Exposing the lower steering shaft
- Removing engine compartment components
- Removing the charge air hose and the hose clamp (turbocharged cars)
- Removing the gearbox cable from its mounting and the lever on the transaxle
- Removing the hose for the heater pipe
- Collecting transmission fluid
- Removing the screw from the sub-frame
- Removing the boost pressure pipe
- Removing the dipstick
- Installing the lifting fixture
- Removing the screws for the transmission and starter motor and the ground lead
- Removing components from the starter motor
- Removing the screws from the torque converter
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Disconnecting the front suspension components
- Removing the screws for the cable conduit and ground lead bracket on the sub-frame
- Removing the nut from the ball joint (both sides)
- Removing the control arms for the anti-roll bar, the track rod and the screw from the drive shaft on both sides
- Removing the screws from the sub-frame support plates (both sides)
- Removing stub axle from the control arm
- Pressing up the sub-frame on the right-hand side
- Removing the driveshaft from the wheel knuckle (right-hand side)
- Removing the cap for the drive shaft support bearing
- Removing the drive shaft
- Removing the drive shaft from the viscous coupling
- Removing the nuts and screws for the steering gear sub-frame
- Removing the front cross member
- Removing the centre and rear cross members
- Removing the bracket for the heated oxygen sensor (HO2S) wiring
- Preparatory work for removing the wheel knuckle on the left-hand side
- Removing the drive shaft from the wheel knuckle (left-hand side)
- Removing the left drive shaft from the gearbox
- Removing the collision protection system over the steering gear (right-hand drive cars)
- Removing the screw for the rear engine mounting
- Lowering the sub-frame
- Removing the rear engine pad
- Removing the rear engine mounting
- Removing the oil pipe from the gearbox
- Lowering the engine and transmission
- Removing the heated oxygen sensor (HO2S) connectors from the bracket on the transmission
- Preparations for removal of the transmission
- Installing the fixture on the mobile jack
- Aligning the fixture on the transmission
- Removing the transmission
- Flushing the oil cooler and oil hoses
- Transmission control module (TCM), replacing
- Transmission oil / oil filter, replacing
- Notes
- Conditions
- Remove the oil pan and the seal
- Remove the oil filter
- Install the oil filter
- Drain off the remaining oil in the torque converter and the oil cooler
- Remove the screw nipple on the oil return line from the connection. Counterhold in the transmission
- Install a plastic hose on the oil return line
- Finishing work
- Transmission, installing
- Notes
- When replacing with a new transmission
- Notes
- Checking before installing
- Adjusting the position of the transmission and engine
- Installing and tightening the screws for the transmission
- Installing the splash guard above the transmission
- Installing the heated oxygen sensor (HO2S) connectors on the bracket on the transmission
- Lifting the engine and transmission to the horizontal position
- Installing the oil pipe at the transmission
- Installing the rear engine mounting
- Installing the engine pad
- Installing the engine pad on the engine mounting
- Installing the sub-frame on the bodywork
- Installing the screw for the rear engine pad through the steering gear
- Installing the collision protection system over the steering gear
- Installing the left drive shaft on the transmission, wheel spindle and control arm
- Installing the drive shaft and the viscous coupling
- Installing the right-hand drive shaft on the transmission, wheel spindle and control arm
- Installing and tightening the sub-frame screws
- Installing the screws for the bracket for the heated oxygen sensor (HO2S) cable
- Installing the front cross member
- Installing new lock nuts on the steering gear
- Installing the screw for the front engine pad and the torque rod mounting in the transmission
- Installing the screws for the cable ducts and ground lead bracket
- Installing and tightening front end components (both sides)
- Tightening the ball joint pinion
- Remove the lifting beam and the lifting hook from the engine and the vehicle
- Installing the torque converter screws
- Installing the clamp for the oil pipe
- Installing the charge air hose
- Installing the screws in the transmission and engine
- Installing the starter motor
- Installing the dip stick pipe in the transmission
- Installing engine compartment components
- Installing the hose for the heater pipe
- Installing the gear selector cable on the transmission and lever
- Installing the upper torque rod
- Installing the air cleaner (ACL) housing
- Finishing work
- Filling the transmission with fluid
- Filling with transmission oil. There are 2 different methods. Method 1
- Filling with transmission oil. Method 2
- Check the coolant level in the expansion tank
- Installing the splash guards and the fender liner
- Assembling the upper and lower steering shaft
- Checking the steering gear bearing in the boot at the firewall
- Installing the battery lead
- Programming the transmission control module (TCM)
- Test driving the vehicle
- Control system/valve housing, removing
- Transmission, Automatic (B6294S, 4T65EV; B6294S, 4T65EV-Gt; 2000-2001)
- Control system/valve housing, removing
- Gasket / piston, accumulator, replacing
- Installing the control system / valve housing
- Installing the gearbox side cover
- Installing the sealing ring and piston with O-ring for the front servo
- Piston / cover, back-up (reverse) servo, replacing
- Removing gearbox side cover
- Removing the sealing ring and piston with O-ring for the front servo
- Replacing differential housing cover
- Replacing pressure sensor
- Replacing the gasket and O ring for the servo cylinder
- Replacing the oil pump
- Replacing the seal for the torque converter
- Solenoid for shifting 1-2 and 3-4, replace
- Solenoid for shifting 2-3, replace
- Solenoid lock-up function, replacing
- Solenoid, line pressure, replacing
- Transaxle, removing
- Transmission control module (TCM), replacing
- Transmission oil / oil filter, replacing
- Transmission, installing
- Transmission, Automatic (B6294S2, 4T65EV; 2003-2005)
- Control system/valve housing, removing
- Gasket / piston, accumulator, replacing
- Installing the control system / valve housing
- Installing the gearbox side cover
- Installing the sealing ring and piston with O-ring for the front servo
- Piston / cover, back-up (reverse) servo, replacing
- Removing gearbox side cover
- Removing the sealing ring and piston with O-ring for the front servo
- Replacing differential housing cover
- Replacing pressure sensor
- Replacing the gasket and O ring for the servo cylinder
- Replacing the oil pump
- Replacing the seal for the torque converter
- Solenoid for shifting 1-2 and 3-4, replace
- Solenoid for shifting 2-3, replace
- Solenoid lock-up function, replacing
- Solenoid, line pressure, replacing
- Transaxle, removing
- Transmission control module (TCM), replacing
- Transmission oil / oil filter, replacing
- Transmission, installing
- Transmission, Automatic (B6294S2, 4T65EV; B6294S2, 4T65EV-Gt; B6294T, 4T65EV-Gt; 2002)
- Control system/valve housing, removing
- Gasket / piston, accumulator, replacing
- Installing the control system / valve housing
- Installing the gearbox side cover
- Installing the sealing ring and piston with O-ring for the front servo
- Piston / cover, back-up (reverse) servo, replacing
- Removing gearbox side cover
- Removing the sealing ring and piston with O-ring for the front servo
- Replacing differential housing cover
- Replacing pressure sensor
- Replacing the gasket and O ring for the servo cylinder
- Replacing the oil pump
- Replacing the seal for the torque converter
- Solenoid for shifting 1-2 and 3-4, replace
- Solenoid for shifting 2-3, replace
- Solenoid lock-up function, replacing
- Solenoid, line pressure, replacing
- Transaxle, removing
- Transmission control module (TCM), replacing
- Transmission oil / oil filter, replacing
- Transmission, installing
- Transmission, Automatic (B6294S2, 4T65EV-Gt; B6294T, 4T65EV-Gt; 2003-2006)
- Control system/valve housing, removing
- Gasket / piston, accumulator, replacing
- Installing the control system / valve housing
- Installing the gearbox side cover
- Installing the sealing ring and piston with O-ring for the front servo
- Piston / cover, back-up (reverse) servo, replacing
- Removing gearbox side cover
- Removing the sealing ring and piston with O-ring for the front servo
- Replacing differential housing cover
- Replacing pressure sensor
- Replacing the gasket and O ring for the servo cylinder
- Replacing the oil pump
- Replacing the seal for the torque converter
- Solenoid for shifting 1-2 and 3-4, replace
- Solenoid for shifting 2-3, replace
- Solenoid lock-up function, replacing
- Solenoid, line pressure, replacing
- Transaxle, removing
- Transmission control module (TCM), replacing
- Transmission oil / oil filter, replacing
- Transmission, installing
- Transmission, Automatic (B6304S3, 4T65EV; 1999)
- Control system/valve housing, removing
- Gasket / piston, accumulator, replacing
- Installing the control system / valve housing
- Installing the gearbox side cover
- Installing the sealing ring and piston with O-ring for the front servo
- Piston / cover, back-up (reverse) servo, replacing
- Removing gearbox side cover
- Removing the sealing ring and piston with O-ring for the front servo
- Replacing differential housing cover
- Replacing pressure sensor
- Replacing the gasket and O ring for the servo cylinder
- Replacing the oil pump
- Replacing the seal for the torque converter
- Solenoid for shifting 1-2 and 3-4, replace
- Solenoid for shifting 2-3, replace
- Solenoid lock-up function, replacing
- Solenoid, line pressure, replacing
- Transaxle, removing
- Transmission control module (TCM), replacing
- Transmission oil / oil filter, replacing
- Transmission, installing
- Wiring (1999-2006)
- Wiring (B6284T, 4T65EV-Gt; 1999-2000)
- Wiring (B6294S, 4T65EV; B6294S, 4T65EV-Gt; 2000)
- Wiring (B6304S3, 4T65EV; 1999)