Section 205 (Transmission Cable, Control Module - Removal & Installation)
WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2009 Volvo S60, 2008 Volvo S60, 2007 Volvo S60, 2006 Volvo S60, and 2005 Volvo S60. However, it is still accessible from the selected car via links, so may be relevant.
- Transmission
- Remove transmission cable from bracket and from lever on transmission
- Install transmission cable on transmission
- Transmission checking/fault-tracing
- Transmission control module (TCM), replacing (B5254T4, TF-80SC AWD; 2006-2007) (version 1)
- Transmission control module (TCM), replacing (B5254T4, TF-80SC AWD; 2006-2007) (version 2)
- Transmission fluid, changing (TF-80SC AWD; 2006-2007)
- Transmission fluid, replacing (AW50/51 AWD; W55-50/51SN; 2003-2009)
- Transmission replacement, post-checking
- Transmission, installing (AW50/51 AWD; W55-50/51SN; 2003-2009)
- Transmission, installing (D5252T diesel engine)
- Notes
- Checking before installing
- Adjusting the position of the engine and transmission
- Installing and tightening the screws for the transmission
- Installing the dip stick pipe and oil hose on the oil cooler. Install the 3 screws for the transmission
- Installing the torque converter screws
- Installing the collision protection system over the steering gear (right-hand drive cars)
- Installing components on the sub-frame
- Lifting the engine and transmission to the horizontal position
- Installing the rear engine mounting
- Installing the sub-frame on the bodywork
- Installing the left drive shaft on the transmission, wheel spindle and control arm
- Installing the engine stabilizer brace
- Installing the exhaust pipe on the turbocharger (TC) and the starter motor on the engine
- Installing the right drive shaft on the transmission, wheel spindle and control arm
- Installing and tightening the sub-frame screws
- Installing and tightening front end components (both sides)
- Tightening the ball joint pinion
- Installing a new screw and new lock nuts for the steering gear
- Removing the tie strap from the steering gear
- Installing and tightening the screw for the rear engine pad
- Installing the delivery line on the rubber hoses
- Installing the front cross member
- Installing the screw for the ground lead and cable conduit
- Lowering the car and removing the lifting beam and lifting tools from the engine
- Installing the remaining screws for the transmission and starter motor
- Installing the torque control arm
- Installing the transmission cable bracket on the transmission and the cable on the lever
- Installing the air hose on the turbocharger (TC) and the delivery line on the manifold
- Installing the upper torque rod in the engine compartment
- Installing the air cleaner (ACL) housing and engine cover
- Checking the transmission fluid level
- Transmission, installing (AW55-50/51SN; 2004-2007)
- Notes
- Installing the transmission
- Adjusting the position of the engine and transmission
- Installing and tightening the screws for the transmission
- Installing the torque converter screws
- Lifting the engine and transmission to the horizontal position
- Installing the rear engine mounting
- Installing the lower oil pipe on the transmission
- Installing the bevel gear
- Installing the left drive shaft on the transmission and the wheel spindle
- Installing the subframe on the bodywork
- Installing the right drive shaft on the transmission, wheel spindle and control arm
- Tightening the subframe screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the cross member
- Installing and tightening the front suspension components
- Installing the wiring duct
- Removing the lifting beam
- Installing the remaining screws for the transmission and starter motor
- Installing the exhaust gas recirculation (EGR) cooler
- Installing the vacuum pump
- Installing the gear selector cable and oil pipe
- Installing service clips
- Installing engine compartment components
- Finishing
- Transmission, installing (AW50AWD)
- Notes
- Installation
- Notes
- Installing the transmission
- Installing and tightening the screws for the transmission
- Installing the torque converter screws
- Lifting the engine and transmission
- Installing the rear engine mounting
- Installing the bevel gear
- Installing the lower oil pipe on the transmission
- Installing the left drive shaft on the transmission and the wheel spindle
- Installing the sub-frame on the bodywork
- Installing the right-hand drive shaft on the transmission, wheel spindle and control arm
- Installing components on the engine and sub-frame
- Installing the collision protection system over the steering gear
- Checking the position of the tie rod in the steering gear
- Assembling the lower steering shaft
- Installing the cross members on the body
- Installing front suspension components
- Installing components for the fender liner
- Installing the cable duct
- Installing the front splash guard
- Removing the lifting beams
- Installing the coolant hose
- Installing the remaining screws for the transmission and starter motor
- Installing the gear selector cable and oil pipe
- Installing the service clips
- Installing engine compartment components
- Installing the battery lead
- Finishing
- Transmission, installing (M66 AWD; 2004-2007)
- Notes
- Installation
- Notes
- Installing the transmission
- Installing and tightening screws for the transmission
- Lifting the engine and transmission to the horizontal position
- Installing the rear engine mounting
- Installing the bevel gear
- Installing the lower charge air pipe
- Installing the left drive shaft on the transmission and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Positioning the mobile jack under the right-hand side of the sub-frame
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening front suspension components
- Installing the cable duct
- Removing the lifting beams
- Installing the screws in the transmission / engine
- Installing the lever and transmission cables
- Installing the service clips
- Installing the hose nipple on the junction for the clutch bearing
- Installing engine compartment components
- Transmission cable, adjusting
- Finishing