LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volvo >> 2003 >> S80 Base >> Repair and Diagnosis >> Maintenance >> Procedures >> Service And Maintenance - Service Programs - 2 Of 2 >> Maintenance Service (B5254T2; 2006) >> Service Program B
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Service Program B

Program point:  - - - - - - - - - - -
S80 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Parking brake 
-check and adjust
- - x - x - x - x - x
Washer and wipers for windshields and headlamps 
-check the function and for signs of wear
- x x x x x x x x x x
Crankcase ventilation 
- clean
Applies to turbocharged engines
Remove the generator (GEN). Clean the pipe screws and hoses.
B5254T2 
- - - - - x - - - -
Engine 
-check for leaks
Check for signs of oil, coolant, power steering fluid and brake fluid leaks. - x - x - x - x - x
Program point:  - - - - - - - - - - -
S80 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Raise the vehicle 
Engine/ 
Transmission/ 
Timing gear 
-check for leaks
In event of leakage from the transmission, check the oil level. - x - x - x - x - x
Engine oil/ 
Oil filter 
-drain the oil. Replace the oil filter.
B5254T2  see Oil/oil filter, replacing . x x x x x x x x x x
Automatic transmission 
The oil does not normally need changing.
The oil must be changed if instructed in the text information display.
NOTE: For vehicles used as taxis or primarily used for towing, replace the oil according to the service program.
Applies to AW55-50  see Transmission fluid, replacing
- - - x - - - - - -
Wheels and tires 
(excluding spare wheel)
- check for damage, wear and tire pressure.
- x x x x x x x x x x
Program point:  - - - - - - - - - - -
S80 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Drive shafts 
-check the play
- x x x x x x x x x x
-check rubber bellows - x x x x x x x x x x
Brake pads/ 
brake discs 
-check
Minimum brake pad thickness:
Front 3 mm/0.12".
Rear 2 mm/0.08 "
x x x x x x x x x x
Brake and fuel lines and fuel filter 
-check for leakage and damage
- - x - - - x - - - x
Fuel filter 
-replace
See Replacing the fuel filter
B5254T2 
- - - - - x - - - -
Exhaust system 
-check for leakage, mounting
- x x x x x x x x x x
Program point:  - - - - - - - - - - -
S80 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Front suspension and steering 
check for signs of wear
- x x x x x x x x x x
Rear suspension 
-check for signs of wear
- x x x x x x x x x x
AWD: Final drive, bevel gear 
-check for leaks
Only check the oil level if there is leakage - x - x - x - x - x
AWD: Propeller shaft, pilot bearing, universal joint 
-check for signs of wear
- x x x x x x x x x x
Lower the vehicle 
Air cleaner (ACL), engine 
-replace
Clean the air cleaner (ACL) housing. - - - - x - - - - x
Spark plugs 
-replace
- - - - - - x - - - -
Program point:  - - - - - - - - - - -
S80 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Top up the engine oil  - x x x x x x x x x x
Fluid levels - engine compartment 
-check and adjust
brake fluid,
clutch fluid,
power steering fluid,
washer fluid,
coolant
- x x x x x x x x x x
Engine coolant 
-check and adjust
anti-freeze rating/
anti-corrosion agent
- - x - x - x - x - x
Battery 
-check: pole pieces, electrolyte level, mounting
- - x - x - x - x - x
Vehicles with temporary tire sealing kit 
-check the container with sealer fluid, replace every fourth year, see decal.
- - - - - - - - - - -
Auxiliary belt 
-replace the belt according to the service program
or:
-replace the belt at a maximum 10 year interval
B5254T2  see Auxiliaries belt/belt tensioner, replacing - - - x - - - - - -
Program point:  - - - - - - - - - - -
S80 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Timing belt/ 
Belt tensioner/ 
/Idler pulley 
-replace according to the service program
or:
- replace at a maximum 10 year interval
Check the decal for the most recent replacement
B5254T2  see Timing belt, replacing - - - - - x - - - -
Spare wheel 
- check for damage, wear and tire pressure
- - x - - - x - - - x
Program point:  - - - - - - - - - - -
S80 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Air cleaner (ACL) passenger compartment 
-replace
- - x - x - x - x - x
Brake fluid 
-replace
Recommend that a customer with normal mileage has the fluid replaced every other year. - - - - x - - - - x
-
NOTE: The fluid must be replaced every year if the car is used for mountain driving or is mainly used in humid climates.
- - - - - - - - - -
SRI 
- set the service reminder indicator (SRI) to zero
See Resetting the service reminder indicator (SRI) x x x x x x x x x x