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Service Program B

Program point:  Year:  11  12  1 1 1 1 1 1 1 20 
S40 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Automatic transmission control 
-check the park/neutral position (PNP) switch
- - x - x - x - x - x
Parking brake 
-check and adjust
- - x - x - x - x - x
External lighting 
-check the function
- - x - x - x - x - x
Washer and wipers for windshields and headlamps 
-check the function and for signs of wear
- - x - x - x - x - x
Crankcase ventilation 
-clean nipples and hoses
- - x - - - x - - - x
Engine 
-check for leaks
Check for signs of oil, coolant, power steering fluid and brake fluid leaks. - x - x - x - x - x
Program point:  Year:  11  12  1 1 1 1 1 1 1 20 
S40 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Raise the car 
Engine/ 
Transmission/ 
Timing gear 
-check for leaks
In event of leakage from the transmission, check the oil level. - x - x - x - x - x
Engine oil/ 
Oil filter 
-drain the oil. Replace the oil filter.
See Replacing the oil and oil filter x x x x x x x x x x
Automatic transmission 
The oil does not normally need changing.
NOTE: For vehicles used as taxis or primarily are driven with a trailer, change the oil according to the service program.
AW50-42  see Oil, changing
- - - x - - - - - -
Wheels and tires 
-check for damage and signs of wear
- x x x x x x x x x x
Program point:  Year:  11  12  1 1 1 1 1 1 1 20 
S40 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Drive shafts 
-check the play
- x x x x x x x x x x
-check rubber bellows - x x x x x x x x x x
Brake pads/ 
brake discs 
-check
Minimum brake pad thickness:
Front 3 mm/0.12"
Rear 2 mm/0.08"
x x x x x x x x x x
Brake and fuel lines and fuel filter 
-check for leakage and damage
- - x - x - x - x - x
Fuel filter 
-replace
- - - - x - - - - - -
Exhaust system 
-check for leakage, mounting
- x x x x x x x x x x
Raise the front wheels 
Program point:  Year:  11  12  1 1 1 1 1 1 1 20 
S40 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Front suspension and steering 
check for signs of wear
- x x x x x x x x x x
Rear suspension 
-check for signs of wear
- x x x x x x x x x x
Lower the car 
Air cleaner (ACL) 
-replace
Clean the air cleaner (ACL) housing. - x - - - x - - - x
Spark plugs 
-replace
- - x - - - x - - - x
Program point:  Year:  11  12  1 1 1 1 1 1 1 20 
S40 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Top up the engine oil  - x x x x x x x x x x
Automatic transmission 
-top up with transmission fluid
- - - - x - - - - - -
Fluid levels - engine compartment 
-check and adjust
brake fluid,
clutch fluid,
power steering fluid,
washer fluid,
coolant
- x x x x x x x x x x
Engine coolant 
-check and adjust
anti-freeze rating/
anti-corrosion agent
- x x x x x x x x x x
Battery 
-check: pole pieces, electrolyte level, mounting
- x x x x x x x x x x
Auxiliary belt 
-replace
- - - - x - - - - - -
Program point:  Year:  11  12  1 1 1 1 1 1 1 20 
S40 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Timing belt 
-replace the belt according to the service program
or:
See Replacing toothed (timing) belt - - - x - - - - - -
-replace the belt at a 10 year interval Check the decal for the most recent replacement. - - - - - - - - - x
Mechanical belt tensioner 
-replace
- - - - x - - - - - -
Doors, hood 
-lubricate
- - x - - - x - - - x
Power aerial 
-clean/lubricate
- - x - x - x - x - x
Program point:  Year:  11  12  1 1 1 1 1 1 1 20 
S40 gasoline engines  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA/Canada  Miles x 1000:  82.5  90  97.5  105  112.5  120  127.5  135  142.5  150 
Passenger compartment ventilation filter 
-replace
- - x - x - x - x - x
Brake fluid 
-replace
: Recommend that a customer with normal mileage has the fluid replaced every other year. - x - x - x - x - x
-
NOTE: Change every year if the car is used for mountain driving or driving in humid climates.
x x x x x x x x x x
SRL 
-reset service lamp
See Resetting the Service reminder indicator (SRI) x x x x x x x x x x