Transmission, Transmission Control Module (TCM), Fluid, Speed Sensor - Removal & Replacement
- Transmission
- Transmission control module (TCM), replacing (B5254T4, TF-80SC AWD; 2006-2007) (version 1)
- Transmission control module (TCM), replacing (B5254T4, TF-80SC AWD; 2006-2007) (version 2)
- Transmission fluid, changing (B5254T4, TF-80SC AWD; 2006-2007) (version 1)
- Transmission fluid, changing (B5254T4, TF-80SC AWD; 2006-2007) (version 2)
- Transmission fluid, replacing (AW50-42 1999-)
- Transmission input speed sensor, replacing
- Transmission oil / oil filter, replacing
- Notes
- Conditions
- Remove the oil pan and the seal
- Remove the oil filter
- Install the oil filter
- Drain off the remaining oil in the torque converter and the oil cooler
- Remove the screw nipple on the oil return line from the connection. Counterhold in the transmission
- Install a plastic hose on the oil return line
- Finishing work
- Transmission output speed sensor, replacing
- Transmission replacement, post-checking (AW55-50)
- Transmission replacement, post-checking (version 1)
- Transmission replacement, post-checking (version 2)
- Transmission, checking
- Transmission, installing (M56, AW50/51 AWD; AW55-50/51SN; 2001-2007)
- Transmission, installing (B5234T3, AW55-50/51SN; 2001-2004)
- Notes
- Installing the gearbox
- Adjusting the position of the engine and gearbox
- Installing and tightening the screws for the gearbox
- Installing the torque converter screws
- Lifting the engine and gearbox to the horizontal position
- Installing the rear engine mounting
- Installing the lower oil pipe on the gearbox
- Installing the angle gear
- Installing the left drive shaft on the gearbox and the stub axle
- Installing the sub-frame on the bodywork
- Installing the right drive shaft on the gearbox, stub axle and control arm
- Tightening the sub-frame screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the cross member
- Installing and tightening the front suspension components
- Installing the wiring duct
- Removing the lifting beam
- Installing the remaining screws for the gearbox and starter motor
- Installing the exhaust gas recirculation (EGR) cooler
- Installing the vacuum pump
- Installing the gear selector cable and oil pipe
- Installing the service clips
- Installing engine compartment components
- Finishing
- Transmission, installing (AW50AWD)
- Notes
- Installing the gearbox
- Adjusting the position of the engine and gearbox
- Installing and tightening the screws for the gearbox
- Installing the torque converter screws
- Lifting the engine and gearbox to the horizontal position
- Installing the rear engine mounting
- Installing the lower oil pipe on the gearbox
- Installing the bevel gear
- Installing the left drive shaft on the gearbox and the stub axle
- Installing the subframe on the bodywork
- Installing the right drive shaft on the gearbox, stub axle and control arm
- Tightening the subframe screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the cross member
- Installing and tightening the front suspension components
- Installing the wiring duct
- Removing the lifting beam
- Installing the remaining screws for the gearbox and starter motor
- Installing the exhaust gas recirculation (EGR) cooler
- Installing the vacuum pump
- Installing the gear selector cable and oil pipe
- Installing service clips
- Installing engine compartment components
- Finishing
- Transmission, installing (diesel - other)
- Notes
- Installing the gearbox
- Adjusting the position of the engine and gearbox
- Installing and tightening the screws for the gearbox
- Installing the torque converter screws
- Lifting the engine and gearbox to the horizontal position
- Installing the rear engine mounting
- Installing the lower oil pipe on the gearbox
- Installing the bevel gear
- Installing the left drive shaft on the gearbox and the stub axle
- Installing the subframe on the bodywork
- Installing the right drive shaft on the gearbox, stub axle and control arm
- Tightening the subframe screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the cross member
- Installing and tightening the front suspension components
- Installing the wiring duct
- Removing the lifting beam
- Installing the remaining screws for the gearbox and starter motor
- Installing the exhaust gas recirculation (EGR) cooler
- Installing the vacuum pump
- Installing the gear selector cable and oil pipe
- Installing service clips
- Installing engine compartment components
- Finishing
- Transmission, installing (version 1)
- Notes
- Checking before installing
- Adjust the position of the engine / transmission
- Install and tighten the screws for the transmission
- Install the torque converter screws
- Install the collision protection system over the steering gear (right-hand drive cars)
- Install the sub-frame components
- Lift up the engine and transmission to the horizontal position
- Install the rear engine mounting
- Install the sub-frame on the bodywork
- Install the left drive shaft on the transmission, the wheel spindle and the control arm
- Install the right drive shaft in the transmission, the wheel spindle and the control arm
- Install and tighten the sub-frame screws
- Install the oil pipe on the transmission
- Install and tighten the suspension components (both sides)
- Tighten the ball joint pinion
- Install new lock nuts on the steering gear
- Tighten the screw for the rear engine pad
- Reinstall the exhaust pipe
- Install the exhaust pipe on the turbocharger (TC)
- Install the screws for the bracket for the heated oxygen sensor (HO2S) cable
- Reinstall the front cross member
- Install the screw for the front engine pad and the torque rod mounting in the sub-frame
- Install the screw for the ground lead and the cable conduit
- Lower the car. Remove the lifting beam from the engine
- Install the remaining screws for the transmission and starter motor
- Install the dip stick pipe and the ground lead on the transmission
- Install the transmission cable on the transmission and the lever
- Install the charge air pipe on the charge air cooler (CAC). Connect the upper oil hose to the oil cooler
- Install the air cleaner (ACL) and the upper torque rod in the engine compartment
- Finishing work
- Transmission, installing (version 2)
- Notes
- Checking before installing
- Adjusting the position of the engine and transmission
- Installing and tightening the screws for the transmission
- Installing the dip stick pipe and oil hose on the oil cooler. Install the 3 screws for the transmission
- Installing the torque converter screws
- Installing the collision protection system over the steering gear (right-hand drive cars)
- Installing components on the sub-frame
- Lifting the engine and transmission to the horizontal position
- Installing the rear engine mounting
- Installing the sub-frame on the bodywork
- Installing the left drive shaft on the transmission, wheel spindle and control arm
- Installing the engine stabilizer brace
- Installing the exhaust pipe on the turbocharger (TC) and the starter motor on the engine
- Installing the right drive shaft on the transmission, wheel spindle and control arm
- Installing and tightening the sub-frame screws
- Installing and tightening front end components (both sides)
- Tightening the ball joint pinion
- Installing a new screw and new lock nuts for the steering gear
- Removing the tie strap from the steering gear
- Installing and tightening the screw for the rear engine pad
- Installing the delivery line on the rubber hoses
- Installing the front cross member
- Installing the screw for the ground lead and cable conduit
- Lowering the car and removing the lifting beam and lifting tools from the engine
- Installing the remaining screws for the transmission and starter motor
- Installing the torque control arm
- Installing the transmission cable bracket on the transmission and the cable on the lever
- Installing the air hose on the turbocharger (TC) and the delivery line on the manifold
- Installing the upper torque rod in the engine compartment
- Installing the air cleaner (ACL) housing and engine cover
- Checking the transmission fluid level
- Transmission, installing (version 3)
- Notes
- Installing the transmission
- Adjusting the position of the engine and transmission
- Installing and tightening the screws for the transmission
- Installing the torque converter screws
- Lifting the engine and transmission to the horizontal position
- Installing the rear engine mounting
- Installing the lower oil pipe on the transmission
- Installing the bevel gear
- Installing the left drive shaft on the transmission and the wheel spindle
- Installing the subframe on the bodywork
- Installing the right drive shaft on the transmission, wheel spindle and control arm
- Tightening the subframe screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the cross member
- Installing and tightening the front suspension components
- Installing the wiring duct
- Removing the lifting beam
- Installing the remaining screws for the transmission and starter motor
- Installing the exhaust gas recirculation (EGR) cooler
- Installing the vacuum pump
- Installing the gear selector cable and oil pipe
- Installing service clips
- Installing engine compartment components
- Finishing
- Transmission, installing (version 4)
- Notes
- Installation
- Notes
- Installing the transmission
- Installing and tightening the screws for the transmission
- Lifting the engine and transmission
- Installing the rear engine mounting
- Installing the bevel gear
- Installing the left drive shaft on the transmission and the wheel spindle
- Installing the sub-frame on the bodywork
- Installing the right-hand drive shaft on the transmission, wheel spindle and control arm
- Installing new screws on the right-hand side of the sub-frame
- Installing components on the engine and sub-frame
- Installing the collision protection system over the steering gear
- Check the position of the steering rod in the steering gear
- Assembling the lower steering shaft
- Installing the cross members on the bodywork
- Installing and tightening front end components (both sides)
- Filling with transmission fluid
- Installing components for the fender liner
- Installing the cable duct
- Installing the front splash guard
- Removing the lifting beams
- Installing the coolant hose
- Installing the remaining screws for the transmission and starter motor
- Installing components for the transmission
- Installing the service clips
- Installing the clutch line
- Installing engine compartment components
- Installing the battery lead