Fuel System - Removal, Replacement And Installation

• Control System (B5204T5; 2004)
  • Mass air flow (MAF) sensor, replacing
• Control System (B5204T5; 2005-2007)
  • Mass air flow (MAF) sensor, replacing
    • Notes
    • Removing the mass air flow (MAF) sensor
    • Installing the mass air flow (MAF) sensor
• Control System (B5234T3; 2001-2004)
  • Mass air flow (MAF) sensor, replacing
• Control System (B5244S; 2001-2006)
  • Mass air flow (MAF) sensor, replacing
• Control System (B5244S6; 2003-2006)
  • Mass air flow (MAF) sensor, replacing
• Control System (B5244T3; 2001-2003)
  • Mass air flow (MAF) sensor, replacing
• Control System (B5244T5; 2005-2009)
  • Mass air flow (MAF) sensor, replacing
    • Removal and Installation
      • Notes
      • Removing the air cleaner (ACL)
      • Removing the mass air flow (MAF) sensor
      • Installing the mass air flow (MAF) sensor
• Control System (B5254T2; 2003-2004)
  • Mass air flow (MAF) sensor, replacing
• Control System (B5254T2; 2005-2009)
  • Mass air flow (MAF) sensor, replacing
• Control System (B5254T4; 2004-2007)
  • Mass air flow (MAF) sensor, replacing
• Control System (B5254T4, TF-80SC AWD; 2006-2007)
  • Mass air flow (MAF) sensor, replacing
• Fuel Pump (FP) And Filter (2001-2009)
  • Level sensor, fuel tank/fuel pump, replacement
    • Removal
      • Notes
      • Fuel system and fuel tank, draining
      • Removing the left-hand level sensor
      • Removing the right-hand level sensor / pump
      • Removing the right-hand level sensor
    • Installation
      • Only applies to vehicles with parking heaters
      • Installing the right-hand level sensor
      • Installing the right-hand level sensor and pump and the left-hand level sensor in the fuel tank
      • Cable routing when replacing the fuel tank
      • Finishing
• Fuel Pump (FP) And Filter (B5204T5; B5254T4; 2006-2007)
  • Replacing the fuel filter
    • Removal
      • Fuel system, draining
      • Removing the fuel filter
    • Installation
      • Installing the fuel filter
• Fuel Pump (FP) And Filter (B5204T5; 2004-2005)
  • Level sensor, replacing
    • Notes
    • Removing the level sensor
      • Preparation
      • Removing the cover for the level sensor/fuel pump (FP)
      • Removing the fuel pump (FP)
      • Removing the level sensor
    • Installing the level sensor
      • Installing the level sensor
      • Installing the fuel pump (FP)
      • Align the fuel tank cap
      • Installing the cover for the level sensor/fuel pump (FP)
      • Finishing
• Fuel Pump (FP) And Filter (B5234T3; B5244T3; 2001-2002)
  • Replacing the fuel filter
• Fuel Pump (FP) And Filter (B5234T3; 2003-2004)
  • Level sensor, replacing
• Fuel Pump (FP) And Filter (B5244S; 2001-2006)
  • Replacing the fuel filter
• Fuel Pump (FP) And Filter (B5244S; B5254T2; 2003-2005)
  • Level sensor, replacing
• Fuel Pump (FP) And Filter (B5244S6; 2003-2005)
  • Control module fuel pump (FP), replacing
    • Notes
    • Removal
      • Preparation
      • Vehicles with fuel pump module located on fuel tank
      • Child seat bracket
      • Move aside the insulating mat
      • Floor hatch and cable harness
      • Connectors & cable
      • Cable harness
      • Control module and cable harness
      • Vehicles with fuel pump module located in spare wheel well's right trailing edge.
    • Installation
      • Vehicles with fuel pump module originally located on fuel tank.
      • Cable harness
      • Control module
      • Reverse the removal procedure
      • Vehicles with fuel pump module originally located in spare wheel well's right trailing edge.
  • Level sensor, replacing
• Fuel Pump (FP) And Filter (B5244S6; 2006)
  • Control module fuel pump (FP), replacing
    • Notes
    • Removal
      • Preparation
      • Fuel pump control module
    • Installation
  • Level sensor, replacing
• Fuel Pump (FP) And Filter (B5244T3; 2003)
  • Level sensor, replacing
• Fuel Pump (FP) And Filter (B5244T5; B5254T2; 2006-2009)
  • Replacing the fuel filter
• Fuel Pump (FP) And Filter (B5244T5; 2005)
  • Level sensor, replacing
• Fuel Pump (FP) And Filter (B5254T4; 2004-2005)
  • Level sensor, replacing
• Fuel Tank Fuel Lines And Evaporative System (B5244S6; 2003-2006)
  • Carbon filter container, replacing
    • Notes
    • Removal
      • Removing the heat deflector plate
      • Removing the carbon filter container
      • Removing the exhaust system
    • Installation
      • List of tightening torques
      • Installing the carbon filter container
      • Installing the heat deflector plate
      • Installing the exhaust system
  • Fuel tank, replacing
    • Notes
    • Removal
      • Preparation
      • Removing the cover for the level sensor/fuel pump (FP)
      • Removing the screws for the upper spring seat
      • Removing the exhaust system
      • Removing the heat deflector plate
      • Removing the brake caliper
      • Removing the brake cable for the handbrake
      • Preparations for lowering the rear axle
      • Removing the rear axle
      • Removing the tank
    • Installation
      • List of tightening torques
      • Transferring components
      • Transferring the fuel pump (FP)
      • Installing the tank
      • Installing the rear suspension
      • Installing the brake cable for the handbrake
      • Installing the brake caliper
    • Finishing
      • Installing the heat deflector plate
      • Installing the exhaust system
      • Installing the screws for the upper spring seat
      • Installing the cover for the level sensor/fuel pump (FP)
      • Finishing
  • Leak diagnostic unit, replacing
    • Notes
    • Removal
      • Preparation
      • Removing the leak diagnostic pump
    • Installation
      • Installing the leak diagnostic pump
      • Finishing
• Fuel Tank Lines And Evaporative System (B5244S, Aw55-50/51SN; B5244S, M56; 2003-2006)
  • Carbon filter container, replacing
  • Fuel tank, replacing
  • Leak diagnostic pump, replacing
    • Notes
    • Preparatory work
      • Removing the carbon filter container
    • Removal
      • Removing the leak diagnostic pump
    • Installation
      • Installing the leak diagnostic pump
    • Finishing
      • Installing the carbon filter container
  • Replacing the carbon filter container
    • Removal
      • Removing the heat deflector plate
      • Removing the carbon filter container
    • Installation
      • Installing the carbon filter container
      • Installing the heat deflector plate
  • Replacing the shut-off valve for the carbon filter container
    • Replacing the shut-off valve for the carbon filter container
      • Removing the shut-off valve
      • Installing the shut-off valve
• Fuel Tank Lines And Evaporative System (B5254T2, Aw55-50/51SN; 2004-2009)
  • Carbon filter container, replacing
  • Fuel tank, replacing
    • Overview
    • Notes
    • Removal
      • Preparation
      • Removing the cover for the level sensor/fuel pump (FP)
      • Removing the screws for the upper spring seat
      • Removing the exhaust system
      • Removing the heat deflector plate
      • Removing the brake caliper
      • Removing the brake cable for the handbrake
      • Preparations for lowering the rear axle
      • Removing the rear axle
      • Removing the tank
    • Installation
      • List of tightening torques
      • Transferring components
      • Transferring the fuel pump (FP)
      • Installing the tank
      • Installing the rear suspension
      • Installing the brake cable for the handbrake
      • Installing the brake caliper
    • Finishing
      • Installing the heat deflector plate
      • Installing the exhaust system
      • Installing the screws for the upper spring seat
      • Installing the cover for the level sensor/fuel pump (FP)
      • Finishing
  • Leak diagnostic pump, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank Lines And Evaporative System (B5254T2, M56; 2004-2005)
  • Carbon filter container, replacing
  • Fuel tank, replacing
  • Leak diagnostic pump, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5204T5; 2004)
  • Fuel tank, replacing
  • Leak diagnostic pump, replacing
    • Notes
    • Preparatory work
      • Removing the exhaust system (from the three-way catalytic converter (TWC) and downstream)
    • Removal
      • Removing the heat deflector plate
      • Removing the leak diagnostic pump
      • Transferring components
    • Installation
      • Notes
      • Installing the leak diagnostic pump
      • Installing the heat deflector plate
    • Finishing
      • Installing the exhaust system
  • Flanged joint, assembling
    • Check
      • Conditions
      • Check
      • Procedure
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5234T3; B5244S; B5244T3; 2001-2002)
  • Leak diagnostic pump, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5234T3; 2003-2004)
  • Fuel tank, replacing
  • Leak diagnostic pump, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5244S6; 2003-2006)
  • Leak diagnostic pump, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5244T3; B5254T2; 2003)
  • Fuel tank, replacing
  • Leak diagnostic pump, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5244T3, Aw50/51 AWD; 2002-2003)
  • Fuel tank, replacing
    • Removal
      • Fuel system, draining
      • Draining the tank
      • In the passenger compartment
      • Viscous/AOC coupling
      • Exhaust pipe, rear section
      • Exposing the fuel tank
      • Tank, lowering
      • Draining fuel tank
      • Transferring components
    • Installation
      • Fuel tank
      • Viscous/AOC coupling
      • The rear section of the exhaust pipe
      • The passenger compartment
• Fuel Tank, Fuel Lines And Evaporative System (B5244T5; 2006-2009)
  • Leak diagnostic pump, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5244T5; 2005)
  • Fuel tank, replacing
  • Leak diagnostic pump, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5254T2, Aw50/51 AWD; 2003-2009)
  • Fuel tank, replacing
• Fuel Tank, Carbon Filter, Fuel Lines And Evaporative System (B5254T2, Aw50/51 AWD; 2003-2009)
  • Fuel tank, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5254T2, Aw50/51 AWD; B5254T4, Aw50/51 AWD; B5254T4, M66 AWD; 2004-2005)
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5254T4, Aw50/51 AWD; 2004-2005)
  • Fuel tank, replacing
• Fuel Tank, Carbon Filter, Fuel Lines And Evaporative System (B5254T4, M66 AWD; 2004-2007)
  • Fuel tank, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5254T4, M66 AWD; 2004-2007)
  • Fuel tank, replacing
• Fuel Tank, Carbon Filter, Fuel Lines And Evaporative System (B5254T4, TF-80SC AWD; 2006-2007)
  • Fuel tank, replacing
  • Replacing the carbon filter container
  • Replacing the shut-off valve for the carbon filter container
• Fuel Tank, Fuel Lines And Evaporative System (B5254T4, TF-80SC AWD; 2006-2007)
  • Fuel tank, replacing
• Replacing the right-hand level sensor and pump
  • Removal
    • Notes
    • Depressurizing the fuel system
    • Draining fuel tank
    • Removing the left-hand level sensor
    • Removing the right-hand level sensor / pump
    • Removing the right-hand level sensor
  • Installation
    • Installing the right-hand level sensor
    • Installing the right-hand level sensor and pump and the left-hand level sensor in the fuel tank
    • Cable routing when replacing the fuel tank
    • Finishing
• Level sensor, fuel tank, left, replacing
  • Notes
  • Preparations
  • Draining fuel tank
  • Removing the fuel level sensor
  • Installing the fuel level sensor
• Injectors And Delivery Lines (B5204T5; 2005-2007)
  • Injector/pulse damper, replacement
    • Removal and Installation
      • Notes
      • Preparation
      • Removing injectors
      • Installing injectors
      • Finishing
• Injectors And Delivery Lines (B5204T5; 2004)
  • Injector/pulse damper, replacement
    • Removal and Installation
      • Notes
      • Preparation
      • Removing injectors
      • Installing injectors
      • Finishing
• Injectors And Delivery Lines (B5234T3; B5244T3; 2001-2002)
  • Injector/pulse damper, replacement
    • Preparation
    • Removing injectors
    • Removing the pulsation damper
    • Installing injectors
    • Installing the pulsation damper
    • Finishing
• Injectors And Delivery Lines (B5234T3; B5254T2; 2003-2004)
  • Injector/pulse damper, replacement
• Injectors And Delivery Lines (B5244S; 2001-2002)
  • Injectors/pulsation dampers, replacing
    • Notes
    • Preparation
    • Removing injectors and pulsation dampers
    • Installing injectors and pulsation dampers
    • Installing the pulsation damper
    • Installing the mounting rail
    • Finishing
• Injectors And Delivery Lines (B5244S; 2003-2006)
  • Injector/pulse damper, replacement
    • Notes
    • Removal and Installation
      • Preparation
      • Removing injectors and pulsation dampers
      • Installing injectors and pulsation dampers
      • Installing the mounting rail
      • Finishing
• Injectors And Delivery Lines (B5244S6; 2003-2006)
  • Injectors/pulsation dampers, replacing
    • Notes
    • Removal and Installation
      • Preparation
      • Removing injectors and pulsation dampers
      • Installing injectors and pulsation dampers
      • Installing the mounting rail
      • Finishing
• Injectors And Delivery Lines (B5244T3; 2003)
  • Injector/pulse damper, replacement
• Injectors And Delivery Lines (B5244T5; B5254T2; 2005-2009)
  • Injector/pulse damper, replacement
• Injectors And Delivery Lines (B5254T4; 2004-2007)
  • Injector/pulse damper, replacement
• Injectors And Delivery Lines (B5254T4, TF-80SC AWD; 2006-2007)
  • Injector/pulse damper, replacement