Transmission - Replacing
- Transmission
- Transmission, installing (M56 2001-)
- Notes
- Transfer of the rear light switch
- Cleaning and lubricating the input shaft
- Checking before installing
- Adjusting the position of the transmission and engine
- Installing and tightening screws for the transmission
- Installing the remaining screws for the transmission and starter motor
- Lifting the engine - transmission
- Installing the rear engine mounting
- Installing the lower charge air pipe
- Installing the left drive shaft on the transmission and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Installing the front/rear screws for the engine pad and torque rod mounting in the sub-frame
- Installing the collision protection system over the steering gear
- Installing the steering wheel shaft joint
- Check the tie rod position.
- Fill the transmission with oil.
- Installing and tightening front suspension components
- Installing the cable duct
- Installing the cross members on the bodywork
- Removing the lifting beam
- Installing the lever and transmission cables
- Installing the service clips
- Installing the hose nipple on the junction for the clutch bearing
- Transmission, installing (AW55-50/51SN; 2004-2007)
- Notes
- When replacing with a new transmission
- Checking before installing
- Adjusting the position of the transmission and engine
- Checking / replacing the torque converter
- Installing and tightening the screws for the transmission
- Installing the bracket for the transmission end
- Installing the chain hosing and bevel gear
- Pay attention to the following when installing propeller shaft
- Installing the propeller shaft
- Installing the torque converter screws
- Installing the heated oxygen sensor (HO2S) connectors to the bracket on the transmission
- Lifting the engine and transmission to the horizontal position
- Installing the oil pipe at the transmission
- Installing the engine mounting together with the bracket and the splash guard
- Preparations for installing the sub-frame
- Installing the sub-frame
- Installing the right engine pad
- Installing the screw for the rear engine pad through the steering gear
- Installing the drive shaft in the transmission, both sides
- Installing the drive shaft in the wheel hub, both sides
- Installing the anti-roll bar link to the spring strut
- Installing the screws for the bracket for the heated oxygen sensor (HO2S) cable
- Installing the front cross member
- Installing the screw for the front engine pad and the torque rod mounting in the transmission
- Remove the lifting beam and the lifting hook from the engine and the vehicle
- Installing the clamp for the oil pipe
- Installing the screws in the transmission and engine
- Installing the starter motor
- Installing the dip stick pipe in the transmission
- Installing the hose for the heater pipe
- Installing the gear selector cable on the transmission and lever
- Installing the upper torque rod
- Installing the air cleaner (ACL) housing
- Finishing work
- Filling the transmission with fluid
- Filling with transmission oil. There are 2 different methods. Method 1
- Filling with transmission oil. Method 2
- Checking water levels
- Installing the splash guards and the fender liner
- Checking the position of the tie rod in the steering gear
- Assembling the upper and lower steering shaft
- Checking the steering gear bearing in the boot at the firewall
- Installing the battery lead
- Programming the transmission control module (TCM)
- Test driving the vehicle
- Transmission, installing(AW50/51 AWD; W55-50/51SN; 2003-2009)
- Notes
- Installing transmission
- Adjusting position of the engine and transmission
- Installing and tightening the screws for the transmission
- Installing the torque converter screws
- Lifting the engine and transmission
- Installing rear engine mount
- Installing the bevel gear
- Installing the bracket
- Installing the lower charge-air pipe
- Installing oil pipes to the transmission
- Installing the left drive shaft on the transmission and the wheel spindle
- Installing sub-frame to body
- Installing the right drive shaft on the transmission, wheel spindle and control arm
- Tightening the sub-frame screws (both sides)
- Installing the screws for engine pads and the torque rod bracket in the transmission
- Installing the steering wheel shaft universal joint
- Installing the collision protection system over the steering gear
- Installing the cross members
- Installing and tightening the front suspension components
- Installing the wiring duct
- Removing the lifting beam
- Installing the coolant hose
- Installing screws for the transmission and starter motor
- Installing gear selector cable
- Installing engine compartment components
- Finishing
- Transmission, removing
- Notes
- Disconnecting the battery lead
- Preparatory work
- Removing the torque rod
- Removing engine compartment components
- Removing components from the transmission
- Removing the transmission mounting screws
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing components from the subframe
- Removing the cross members from the body
- Removing front mounting for exhaust pipe
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing transmission
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing collision protection system over steering gear
- Lowering the subframe
- Removing the drive shaft from the wheel hub
- Removing the drive shaft from the transmission
- Removing the lower charge-air pipe
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the transmission
- Lowering engine and transmission
- Installing the fixture on the mobile jack and transmission
- Removing all the screws for the transmission/engine
- Removing the gearbox
- Transmission, preparations before installing
- Transmission, removing (AW55-50/51SN; 2004-2007) (version 1)
- Notes
- Disconnecting the battery lead
- Draining coolant
- Removing engine compartment components
- Removing components from the transmission.
- Removing the vacuum pump from the cylinder head for the engine
- Removing the exhaust gas recirculation (EGR) cooler assembly
- Removing the gearbox mounting screws
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the drive shaft from the gearbox
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the transmission
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox/engine
- Removing the gearbox
- Transmission, removing (AW55-50/51SN; 2004-2007) (version 2)
- Notes
- Disconnecting the battery lead
- Draining coolant
- Removing engine compartment components
- Removing components from the transmission.
- Removing the vacuum pump from the cylinder head for the engine
- Removing the exhaust gas recirculation (EGR) cooler assembly
- Removing the gearbox mounting screws
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the drive shaft from the gearbox
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox/engine
- Removing the gearbox
- Transmission, removing (AW55-50/51SN; 2004-2007) (version 3)
- Notes
- Disconnecting the battery lead
- Draining coolant
- Removing engine compartment components
- Removing components from the transmission.
- Removing the vacuum pump from the cylinder head for the engine
- Removing the exhaust gas recirculation (EGR) cooler assembly
- Removing the gearbox mounting screws
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the drive shaft from the gearbox
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox/engine
- Removing the gearbox
- Transmission, removing (AW50/51 AWD; 2004-2005)
- Notes
- Removal
- Disconnecting the battery lead
- Removing engine compartment components
- Removing components from the transmission
- Removing the mounting screws from the transmission
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beams and lifting hooks on the engine lifting lugs
- Removing both the front wheels
- Removing components from the sub-frame
- Removing the cross members from the body
- Removing the screws and nuts for the engine pad, engine stabilizer brace and steering gear
- Measuring the position of the tie rod in the steering gear
- Disconnecting the steering gear
- Removing front suspension components (both sides)
- Disconnecting the ball joint pinion from the control arm (both sides)
- Removing fender liner components (both sides)
- Removing the screws for the sub-frame support plates (both sides)
- Removing the right drive shaft
- Removing the collision protection system over the steering gear
- Lowering the sub-frame
- Removing the drive shaft from the wheel hub
- Removing the drive shaft from the transmission
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the transmission
- Lowering the engine and the transmission
- Installing the fixture on the mobile jack and transmission
- Removing all the screws for the transmission and engine
- Removing the transmission
- Transmission, removing (M56; 2001-2007)
- Notes
- Transmission, removing (M66AWD 2004-)
- Notes
- Preparatory work
- Removal
- Removing engine compartment components
- Removing components from the transmission
- Removing the gear selector cables from the transmission
- Removing the engine and transmission screws
- Installing the lifting beam and lifting hook to the engine lifting eyes
- Draining transmission fluid
- Removing components from the sub-frame
- Removing the cross members from the body
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring position of the tie rod in steering gear
- Disconnecting the steering gear
- Removing front suspension components (both sides)
- Disconnecting the ball joint pinion from the control arm (both sides)
- Removing components for the fender liner
- Removing the screws for the sub-frame support plates (both sides)
- Removing the right drive shaft
- Removing collision protection system over steering gear
- Lowering the sub-frame
- Removing the drive shaft from the wheel hub
- Removing the drive shaft from the transmission
- Removing the lower charge air pipe
- Removing bevel gear
- Removing the rear engine mounting
- Lowering the engine and the transmission
- Installing the fixture on the mobile jack and transmission
- Removing all the screws for the transmission and engine
- Removing the gearbox
- Transmission, removing (TF-80SC AWD; 2006-2007)
- Notes
- Disconnecting the battery cable
- Preparatory work
- Removing the EGR mixer
- Removing the torque rod
- Removing engine compartment components
- Removing components from the transmission.
- Removing the transmission mounting screws
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing components from the subframe
- Removing the cross members from the body
- Removing front mounting for exhaust pipe
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Disconnecting the ball joint pinion from the control arm (both sides)
- Removing fender liner components (both sides)
- Removing the screws for the subframe support plates (both sides)
- Removing the right drive shaft
- Removing collision protection system over steering gear
- Lowering the subframe
- Removing the drive shaft from the wheel hub
- Removing the drive shaft from the transmission
- Removing the lower charge air pipe
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the transmission
- Lowering engine and transmission
- Installing the fixture on the mobile jack and transmission
- Removing all the screws for the transmission/engine
- Removing the transmission
- Transmission, installing (M56 2001-)