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Lubrication System

GLL140502Courtesy of VOLVO CARS CORPORATION

The oil is led from the oil pan via a suction piece to the oil pump. The oil pump is located on the cylinder block. The oil is then pumped onwards to the oil cooling system and then to the oil filter. The oil flows from the filter through a cast oil duct in the intermediate section to the main bearings. The oil then flows through drilled channels in the crankshaft to the connecting rod bearings.

The camshafts are supplied with oil by a bored channel in the cylinder block. The channel runs through the cylinder head, where it flows out at the bottom of the upper half of the cylinder head. There is a cross duct in the channel to the cylinder head which carries oil to the pistons via a piston cooling valve.

The oil flows on via an oil duct to the bearing for the left-hand camshaft and the valve lifters (intake side). The bearings for the right-hand side camshaft (exhaust side) are supplied by a cast cross duct at the front edge of the upper half. This cast cross duct also supplies pressurized oil to the solenoids for the VVT unit. Drain holes in the cylinder block release the oil from the cylinder head and crankshaft bearing back to the oil pan.

Oil filter 

GLL140503Courtesy of VOLVO CARS CORPORATION

The oil filter holder is made of die cast aluminum. It is on the cold side of the engine. The oil filter cover is plastic. There is a by-pass valve in the cover. An O-ring in the cover ensures that it is sealed.

Piston cooling valve 

GLL140506Courtesy of VOLVO CARS CORPORATION

The piston cooling valve is manufactured in steel with a hardened piston, a spring and a spring stop. A copper washer ensures that oil does not leak onto the cylinder block.