Repair Procedure

How to use this service information .

NOTICE:

Keep all foreign particles out of the transmission.
Mark or place all removed parts in order in a parts rack so they can be reassembled in their original places.

Courtesy of HONDA, U.S.A., INC.

: Torque, N.m (lbf.ft)

: Replace

: Warning/Caution

: Inspection/Adjustment

*: Learning

: SPL Tool

: Required Removal

Courtesy of HONDA, U.S.A., INC.

: Torque, N.m (lbf.ft)

: Replace

: Warning/Caution

: Inspection/Adjustment

*: Learning

: SPL Tool

: Required Removal

Courtesy of HONDA, U.S.A., INC.

: Torque, N.m (lbf.ft)

: Replace

: Warning/Caution

: Inspection/Adjustment

*: Learning

: SPL Tool

: Required Removal

Courtesy of HONDA, U.S.A., INC.

: Torque, N.m (lbf.ft)

: Replace

: Warning/Caution

: Inspection/Adjustment

*: Learning

: SPL Tool

: Required Removal

Courtesy of HONDA, U.S.A., INC.

: Torque, N.m (lbf.ft)

: Replace

: Warning/Caution

: Inspection/Adjustment

*: Learning

: SPL Tool

: Required Removal

Courtesy of HONDA, U.S.A., INC.

: Torque, N.m (lbf.ft)

: Replace

: Warning/Caution

: Inspection/Adjustment

*: Learning

: SPL Tool

: Required Removal

Courtesy of HONDA, U.S.A., INC.

: Torque, N.m (lbf.ft)

: Replace

: Warning/Caution

: Inspection/Adjustment

*: Learning

: SPL Tool

: Required Removal

Courtesy of HONDA, U.S.A., INC.

: Torque, N.m (lbf.ft)

: Replace

: Warning/Caution

: Inspection/Adjustment

*: Learning

: SPL Tool

: Required Removal

*1: Left-hand threads

A.-
Sub-Procedure

■ Installation

NOTICE:

Tighten the bolts in a crisscross pattern in at least two steps.
B.-
Sub-Procedure

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■ Installation
- Refer to the figure.
C.-
Sub-Procedure

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■ Removal
- Pry down the lock tab of the washer (a).

D.-

Sub-Procedure

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■ Installation

Install the pipes at the appropriate points as shown.

Lubricant Specifications

Object	Type
O-Ring	Transmission Fluid

Installation Information

Name
a	12 x 89 mm Pipe
b	Lubrication Pipe D
c	Lubrication Pipe E

E.-
Sub-Procedure

■ Installation

NOTICE:
- Tighten the bolts in a crisscross pattern in at least two steps.
- Be careful not to drop the oil guide plate.
After Installation

Procedure After Replacing Torque Converter Housing

1. CVT Differential Carrier Bearing Preload Inspection

2. Final Drive Shaft Tapered Roller Bearing Preload Inspection
F.-
After Installation

Procedure After Replacing Gasket

1. CVT Differential Carrier Bearing Preload Inspection

2. Final Drive Shaft Tapered Roller Bearing Preload Inspection
G.-
Sub-Procedure

■ Installation
- Make sure to assemble the final drive shaft and the final driven gear correctly (Combination A or B) if either one of them or both are to be replaced. Correct combinations of the shaft and gear can be identified by the presence or the absence of the groove (a). (Figure 1 and 2)
Figure 1 (Combination A)

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Figure 2 (Combination B)

Courtesy of HONDA, U.S.A., INC.
H.-
Sub-Procedure

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal
- Pry down the lock tab of the washer (a). (Figure 1)
Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Install the roller by aligning it with the groove (b) of the control shaft. (Figure 2)
I.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Install the detent lever by aligning the guide tab (a) of the detent lever with the opening (b) of the manual valve.

J.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Position	Type
a	Transmission Fluid

Specifications

Standard Value
b	0.5-1.5 mm (0.020-0.059 in)

K.-
Sub-Procedure

■ Removal

NOTICE:

Do not use a magnet to remove the check balls.

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Install the check balls at the specified position (a).
NOTICE:

Be careful not to drop the check balls.
L.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Align the hole (a) of the stator shaft flange with the dowel pin (b).
After Installation

Procedure After Replacing Stator Shaft Flange
- Input Shaft Thrust Clearance Adjustment

M.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Object	Type
Thrust Needle Bearing	Transmission Fluid

Installation Directions

Position	Direction
a	Transmission Housing Side

After Installation

Procedure After Replacing Thrust Needle Bearing

Input Shaft Thrust Clearance Adjustment

N.-
Sub-Procedure

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal
- Note the depth (a) between the surface of the transmission housing (b) and the clutch guide (c). (Figure 1)
  NOTE:
  The recorded value of the depth will be the standard one when installing the input shaft assembly.
Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

1. Install the input shaft assembly by aligning the clutch discs (d) with the sun gear (e), and aligning the clutch guide (f) with the ring gear (g). (Figure 2)

Figure 3

Courtesy of HONDA, U.S.A., INC.

2. Measure the depth (h) between the surface of the transmission housing (i) and the clutch guide (k), then make sure the measured value of the depth is within the recorded value when removing. (Figure 3)

O.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Object	Type
Thrust Needle Bearing	Transmission Fluid

Installation Directions

Position	Direction
a	Transmission Housing Side

After Installation

Procedure After Replacing Thrust Needle Bearing

Input Shaft Thrust Clearance Adjustment

P.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Removal/Installation

Tool Details

Name
a	Snap Ring Pliers (Commercially Available)

■ Installation

NOTICE:

Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

Q.-
After Installation

Procedure After Replacing Planetary Carrier
- Input Shaft Thrust Clearance Adjustment
R.-
After Installation

Procedure After Replacing Thrust Washer
- Input Shaft Thrust Clearance Adjustment

S.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation

Installation Directions

Position	Direction
a	Transmission Housing Side

After Installation

Procedure After Replacing Washer

Input Shaft Thrust Clearance Adjustment

T.-
Sub-Procedure

■ Installation

NOTICE:
- Be careful not to deform the snap ring by opening/closing it excessively.
- Make sure the snap ring is firmly installed in the groove.
After Installation

Procedure After Replacing Snap Ring
- Reverse Brake Thrust Clearance Inspection

U.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation

Installation Directions

Position	Direction
a	Transmission Housing Side

V.-
Sub-Procedure

■ Installation

NOTICE:

Starting with the reverse brake plate, alternately install the reverse brake plates and the reverse brake discs.

After Installation

Procedure After Replacing Reverse Brake Plate or Reverse Brake Disc
- Reverse Brake Thrust Clearance Inspection
W.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation

Installation Directions

Mark Direction

a UP

After Installation

Procedure After Replacing Reverse Brake Disc Spring
- Reverse Brake Thrust Clearance Inspection
X.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Removal/Installation

1. Put the reverse brake spring compressor attachment (a) on the spring retainer/return spring assembly (b).

NOTICE: Be sure the attachment is set over the return springs, not on the reverse brake piston (c).

2. Install the reverse brake spring compressor plate (d) as shown.

Installation Directions

Mark Direction

e UP

3. Make sure that the reverse brake spring compressor bolt (f) is properly installed on the dent in the surface of the reverse brake spring compressor attachment.

4. Compress the return springs using the reverse brake spring compressor until the snap ring securing the spring retainer/return spring can be removed/installed.

5. Remove/Install the snap ring.

6. Remove the reverse brake spring compressor.

■ Installation

NOTICE:
- Be careful not to deform the snap ring by opening/closing it excessively.
- Make sure the snap ring is firmly installed in the groove.
Y.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Install the spring retainer/return spring assembly by aligning their holes (a) with the bosses (b).
Z.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Removal
- Remove the reverse brake piston while applying air pressure to the reverse brake pressure circuit hole (a).
NOTICE:

Cover the hydraulic circuit hole using a shop towel to prevent scatter of the transmission fluid.

After Installation

Procedure After Replacing Reverse Brake Piston
- Reverse Brake Thrust Clearance Inspection

Mark	Direction
a	UP

Mark	Direction
e	UP

AA.-

Sub-Procedure

NOTICE:

The bearing and the bearing outer race should be replaced as a set.

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Be careful not to burn yourself by the hot part.

NOTICE:

Do not heat the transmission housing more than 212 deg.F (100 deg.C).

Tool Details (Figure 1)

Name
a	Heat Gun (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Object	Type
Differential Carrier Tapered Roller Bearing Outer Race	Transmission Fluid

Specifications (Figure 2)

Specification
b	No Clearance

AB.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Install the spacer by aligning the tab (a) with the groove (b).
After Installation

Procedure After Replacing Spacer
- CVT Differential Carrier Bearing Preload Inspection

AC.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Removal/Installation

Tool Details

Name
a	Snap Ring Pliers (Commercially Available)

■ Installation

NOTICE:

Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

AD.-

Sub-Procedure

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Tool Details (Figure 1)

Name
a	Bearing Puller (Commercially Available)
b	Spacer (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Object	Type
Driven Pulley Shaft Bearing	Transmission Fluid

Specifications (Figure 2)

Specification
c	No Clearance

After Installation

Procedure After Replacing Driven Pulley Shaft Bearing

Driven Pulley Shaft Thrust Clearance Adjustment

AE.-

Sub-Procedure

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Tool Details (Figure 1)

Name
a	Bearing Puller (Commercially Available)
b	Spacer (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications (Figure 2)

Position	Type
c	Transmission Fluid

Installation Directions (Figure 2)

Position	Direction
d	Transmission Housing Side

Specifications (Figure 2)

Specification
e	No Clearance

After Installation

Procedure After Replacing Secondary Drive Gear

Driven Pulley Shaft Thrust Clearance Adjustment

AF.-

Sub-Procedure

NOTICE:

The bearing and the bearing outer race should be replaced as a set.

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Be careful not to burn yourself by the hot part.

NOTICE:

Do not heat the transmission housing more than 212 deg.F (100 deg.C).

Tool Details (Figure 1)

Name
a	Heat Gun (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Object	Type
Final Drive Shaft Tapered Roller Bearing Outer Race	Transmission Fluid

Specifications (Figure 2)

Specification
b	No Clearance

AG.-
After Installation

Procedure After Replacing Transmission Housing

1. CVT Differential Carrier Bearing Preload Inspection

2. Final Drive Shaft Tapered Roller Bearing Preload Inspection

3. Reverse Brake Thrust Clearance Inspection

4. Input Shaft Thrust Clearance Adjustment
AH.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Make sure the ring end gap (a) of the sealing ring is as shown.

AI.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Removal/Installation

Tool Details

Name
a	Snap Ring Pliers (Commercially Available)

■ Installation

NOTICE:

Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

AJ.-

Sub-Procedure

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Tool Details (Figure 1)

Name
a	3/8"-16 Slide Hammer (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Object	Type
Driven Pulley Shaft Bearing	Transmission Fluid

Specifications (Figure 2)

Specification
b	No Clearance

AK.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Removal/Installation

Tool Details

Name
a	Snap Ring Pliers (Commercially Available)

■ Installation

NOTICE:

Be careful not to deform the snap ring by opening/closing it excessively.
Make sure the snap ring is firmly installed in the groove.

AL.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Removal
- Pry down the lock tab of the washer (a).

AM.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Removal

Be careful not to burn yourself by the hot part.

NOTICE:

Do not heat the torque converter housing more than 212 deg.F (100 deg.C).

Tool Details (Figure 1)

Name
a	Heat Gun (Commercially Available)

AN.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Position	Type
a	Transmission Fluid

Specifications

Specification
b	Flush with Housing

AO.-

Sub-Procedure

NOTICE:

The bearing and the bearing outer race should be replaced as a set.

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Be careful not to burn yourself by the hot part.

NOTICE:

Do not heat the torque converter housing more than 212 deg.F (100 deg.C).

Tool Details (Figure 1)

Name
a	Heat Gun (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Object	Type
Differential Carrier Tapered Roller Bearing Outer Race	Transmission Fluid

Specifications (Figure 2)

Specification
b	No Clearance

AP.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Install the spacer by aligning the tab (a) with the groove (b).
After Installation

Procedure After Replacing Spacer
- CVT Differential Carrier Bearing Preload Inspection

AQ.-

Sub-Procedure

NOTICE:

The bearing and the bearing outer race should be replaced as a set.

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Be careful not to burn yourself by the hot part.

NOTICE:

Do not heat the torque converter housing more than 212 deg.F (100 deg.C).

Tool Details (Figure 1)

Name
a	Heat Gun (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications

Object	Type
Final Drive Shaft Tapered Roller Bearing Outer Race	Transmission Fluid

Specifications (Figure 2)

Specification
b	No Clearance

AR.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Make sure the ring end gap (a) of the sealing ring is as shown.
AS.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Make sure the ring end gap (a) of the sealing ring is as shown.
AT.-
After Installation

Procedure After Replacing Stator Shaft
- Input Shaft Thrust Clearance Adjustment
AU.-
Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation
- Make sure the ring end gap (a) of the sealing ring is as shown.
AV.-
After Installation

Procedure After Replacing Input Shaft
- Input Shaft Thrust Clearance Adjustment

AW.-

Sub-Procedure

NOTICE:

The bearing and the bearing outer race should be replaced as a set.

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Tool Details (Figure 1)

Name
a	Bearing Puller (Commercially Available)
b	Spacer (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

NOTICE:

Be sure to use a press.

Lubricant Specifications

Object	Type
Final Drive Shaft Tapered Roller Bearing	Transmission Fluid

Specifications (Figure 2)

Specification
c	No Clearance

After Installation

Procedure After Replacing Final Drive Shaft Tapered Roller Bearing

1. CVT Differential Carrier Bearing Preload Inspection

2. Final Drive Shaft Tapered Roller Bearing Preload Inspection

AX.-

Sub-Procedure

NOTICE:

Be sure to use a press.

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Tool Details (Figure 1)

Name
a	Spacer (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

Lubricant Specifications (Figure 2)

Position	Type
b	Transmission Fluid

Tool Details (Figure 2)

Name
c	Spacer (Commercially Available)

Specifications (Figure 2)

Specification
d	No Clearance

AY.-

Sub-Procedure

NOTICE:

The bearing and the bearing outer race should be replaced as a set.

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Tool Details (Figure 1)

Name
a	Bearing Puller (Commercially Available)
b	Spacer (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

NOTICE:

Be sure to use a press.

Lubricant Specifications

Object	Type
Final Drive Shaft Tapered Roller Bearing	Transmission Fluid

Specifications (Figure 2)

Specification
c	No Clearance

After Installation

Procedure After Replacing Final Drive Shaft Tapered Roller Bearing

1. CVT Differential Carrier Bearing Preload Inspection

2. Final Drive Shaft Tapered Roller Bearing Preload Inspection

AZ.-
After Installation

Procedure After Replacing Final Drive Shaft

1. CVT Differential Carrier Bearing Preload Inspection

2. Final Drive Shaft Tapered Roller Bearing Preload Inspection

BA.-

Sub-Procedure

NOTICE:

The bearing and the bearing outer race should be replaced as a set.

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Tool Details (Figure 1)

Name
a	Bearing Puller (Commercially Available)
b	Spacer (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

NOTICE:

Be sure to use a press.

Lubricant Specifications

Object	Type
Differential Carrier Tapered Roller Bearing	Transmission Fluid

Tool Details (Figure 2)

Name
c	Spacer (Commercially Available)

Specifications (Figure 2)

Specification
d	No Clearance

After Installation

Procedure After Replacing Differential Carrier Tapered Roller Bearing

CVT Differential Carrier Bearing Preload Inspection

BB.-

Sub-Procedure

Courtesy of HONDA, U.S.A., INC.

■ Installation

NOTICE:

Tighten the bolts in a crisscross pattern in at least two steps.

Installation Directions

Position	Direction
a	Differential Carrier Side

BC.-

Sub-Procedure

NOTICE:

The bearing and the bearing outer race should be replaced as a set.

Figure 1

Courtesy of HONDA, U.S.A., INC.

■ Removal

Tool Details (Figure 1)

Name
a	Bearing Puller (Commercially Available)
b	Spacer (Commercially Available)

Figure 2

Courtesy of HONDA, U.S.A., INC.

■ Installation

NOTICE:

Be sure to use a press.

Lubricant Specifications

Object	Type
Differential Carrier Tapered Roller Bearing	Transmission Fluid

Specifications (Figure 2)

Specification
c	No Clearance

After Installation

Procedure After Replacing Differential Carrier Tapered Roller Bearing

CVT Differential Carrier Bearing Preload Inspection

BD.-
After Installation

Procedure After Replacing Differential Carrier
- CVT Differential Carrier Bearing Preload Inspection