Fuel Pump, Electrical Testing

Special tools and workshop equipment required 

• Hand held remote control (jumper).
• Multimeter.
• Electrical connector test lead set.

Test conditions 

• Battery voltage min. 12.5 V.
• Fuel filter OK.
• Fuse -ST2- OK.

• Fuel Pump (FP) Control Module -J538- OK. Refer to Fuel Supply System .
• Fuel tank at least ¹ /₄ filled.
• Ignition switched off.

Test sequence 

-- Remove the rear seat bench. Refer to BENCH SEAT .

-- Remove the screws -arrows- and the right locking flange.

-- Disconnect fuel delivery unit electrical harness connector -arrow-.

-- Connect a Hand held remote control (jumper) to terminal -1- of the fuel delivery unit and to vehicle battery (+).

-- Connect a jumper cable from a Electrical connector test lead set to terminal -4- of the fuel delivery unit and to vehicle Ground (GND).

-- Press the Hand held remote control (jumper) switch in.

The fuel pump should operate and an audible noise heard.

If no operating noise is heard:

-- Remove the fuel delivery unit. Refer to Fuel Delivery Unit .

-- Using a Multimeter, check the fuel delivery unit electrical terminals 1 to 4 for continuity.

Specified value: 0 ohms.

If the specified value is not obtained:

-- Check the fuel delivery unit for damage, corrosion, lose or broken terminals.

-- Check the fuel delivery unit for an open circuit, short to Ground (GND), or short to Battery (+).

-- Repair the electrical circuit as necessary.

If no malfunction is detected in electrical circuit, replace the fuel delivery unit. Refer to Fuel Delivery Unit .

Assembly is performed in the reverse order of removal.