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Engine Speed Sensor, Checking

NOTE:

Use only gold-plated terminals when servicing terminals in the electrical harness connector of the Engine Speed (RPM) Sensor -G28-.

Special tools and workshop equipment required 

Test Requirements 

Test Procedure 

-- Perform a preliminary check to verify the customer's complaint. Refer to PRELIMINARY CHECK

The Engine Speed (RPM) Sensor -G28- detects RPM and reference marks. Without an engine speed signal, the engine will not start. If the engine speed signal fails while the engine is running, the engine will stop immediately.

Function test

-- Connect the scan tool.

-- Switch the ignition on.

-- Using the scan tool, check the engine speed:

Diagnostic text Specified value
Engine rotations per minute (RPM) Idle speed

-- End diagnosis and switch ignition off.

If the specified value was not obtained:

Checking internal resistance

-- Disconnect the electrical harness connector -arrow- from the Engine Speed (RPM) Sensor -G28-.

Fig 1: Disconnecting Electrical Connector For Engine Speed (RPM) Sensor G28
GWWA24-10033Courtesy of AUDI OF AMERICA, LLC

-- Using a multimeter, check the Engine Speed (RPM) Sensor -G28- terminals1 to 2 for resistance.

Fig 2: Identifying 2-Pin Connector Terminals
GWWA96-0342Courtesy of AUDI OF AMERICA, LLC

Specified value: 450 to 1000 Ω.

NOTE:

Resistance value of the engine speed (RPM) sensor is based on a temperature of 20° C. Resistance increases as temperature increases.

If specified value is not obtained:

-- Replace the Engine Speed (RPM) Sensor -G28-. .

If specified value is obtained:

Fig 3: 2-Pin Electrical Harness Connector & Terminals
GWWA24-0331Courtesy of AUDI OF AMERICA, LLC

-- Using aMultimeter --, check the electrical harness connector terminals for voltage.

Engine Speed (RPM) Sensor -G28- electrical harness connector terminals Specified value
1 Battery positive (+)
2 Battery positive (+)

Specified value: Battery voltage.

If specified value is not obtained:

-- Check the wiring for short circuit to each other as well as to Battery positive (+) and Ground (GND).

-- If necessary, repair the wiring connection.

If no malfunctions are detected in the wiring and if the voltage supply was OK:

Checking wiring connections

If the manufacturers test box is being used, perform the following step.

-- Connect the Test Box 105 Pin VAG1598/42 with Adapter Cable1598/39-1. Refer to Component Locations Overview

If the manufacturers test box is not being used, perform the following step.

Fig 4: 2-Pin Electrical Harness Connector & Terminals
GWWA24-0331Courtesy of AUDI OF AMERICA, LLC

-- Remove the Engine Control Module (ECM) -J623-. Refer to ENGINE CONTROL MODULE, REPLACING .

Using a Multimeter --, check the Engine Speed (RPM) Sensor -G28- electrical harness connector terminals to the Engine Control Module (ECM) -J623- electrical harness connector terminals for resistance.

Engine Speed (RPM) Sensor -G28- Electrical Harness Connector Terminals Engine Control Module (ECM) -J623- Electrical Harness Connector Terminals
1 53
2 38

Specified value: 1.5 Ω max.

If the specification is not obtained:

-- Check the wiring for a short circuit to Battery positive (+) or an open circuit.

-- If necessary, repair the wiring connection.

If no malfunctions are detected:

-- Replace the Engine Control Module (ECM) -J623-. Refer to ENGINE CONTROL MODULE, REPLACING 

Assembly is performed in reverse order of removal, note the following:

Final Procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .