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Power Steering Pump, Removing And Installing, 8-Cylinder FSI, With Dynamic Steering: Removing

-- Place the vehicle on a hoist.

-- Extract the hydraulic fluid from the reservoir using Used Oil Collection and Extraction UnitSMN372500.

-- Clamp off the evacuation hose -1- and return hose -2- using the Hose Clamps - Up To 25mm 3094.

GWWA48-10368Courtesy of AUDI OF AMERICA, LLC
CAUTION:
  • The Hose Clamps - Up To 25mm 3094 must not be secured on the return hose -2- near the check valve area. Otherwise the check valve will be damaged.
  • The check valve is located in the return hose -2- between the hose clamps -arrows-.

-- Remove the noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING .

-- Lower the subframe. Refer to SUBFRAME WITHOUT STEERING GEAR, REMOVING AND INSTALLING .

-- Remove heat shield for left drive axle -arrows-.

GWWA37-0630Courtesy of AUDI OF AMERICA, LLC

-- Place the Shop Crane - Drip Tray VAS6208 underneath.

-- Remove the clamp -2- from the intake hose -1- and remove the intake hose -1- from the power steering pump.

GWWA48-10405Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector (not illustrated) on the regulator valve.

-- Remove the union nut -3- and remove the pressure line -4- from the power steering pump.

-- Remove the bolts -5- and the bolt -6-.

-- Remove the power steering pump with input shaft.

-- If necessary, remove the power steering pump input shaft -arrow- from the engine by hand.

GWWA48-10307Courtesy of AUDI OF AMERICA, LLC

-- If the power steering pump -1- is replaced, the seal -2- and input shaft -3- must also be replaced.

GWWA48-10251Courtesy of AUDI OF AMERICA, LLC

-- Replace the power steering pump seal and o-ring -arrow-. .

GWWA13-0763Courtesy of AUDI OF AMERICA, LLC