Control Module, Separating From Hydraulic Unit: Notes
Special tools and workshop equipment required
- ESD Work Surface:VAS6613
- TORX® Insert T25
Replacing Control Modules
Replace the control module:
- If the Vehicle Diagnostic Tester has determined that the control module is faulty "Control Module Faulty".
- if there is visible damage to the control module housing or to the connector
- If the control module is faulty, then the control module is to be separated from the hydraulic unit and only the control module replaced.
- If the hydraulic unit is faulty, the hydraulic unit and the control module are to be replaced together.
CAUTION:
A control module that was removed may not be attached to a different hydraulic unit.
NOTE:
Before removing control module, read out Diagnostic Trouble Code (DTC) memory and print out fault code if necessary.
Replacing the control module should only be done by trained personnel.
- Only the new parts in the repair kit may be used.
- Only new bolts may be used for attaching the control module to the hydraulic unit.
- The seal on the control module must not be pulled out or raised up.
- The seal on the control module cannot be replaced.
- Cleaning the control module or hydraulic unit with compressed air is not permitted.
- The valve coils inside the control module cannot be adjusted.
- The valve coils inside the control module cannot be replaced.
- The pressure sensor must be changed or damaged.
- The pressure sensor cannot be replaced.
- Do not place anything on the sensor housing.
- It is not possible to perform any measurements on the contacts inside the control module.
- It is not possible to perform any measurements on the contacts inside the hydraulic unit.
- The valve bodies inside the hydraulic unit must not be damaged or bent.
- The contacts cannot be replaced.
- Do not use contact spray on the contacts and pressure sensor.
- Make sure there are no foreign objects between the control module and the hydraulic unit.
CAUTION:
Risk of destroying the hydraulic unit.
- The return flow pump must not be separated from the hydraulic unit.
- On a disconnected control module, circuit board is laid open.
- No moisture or dirt particles must get into the control module.
- Avoid build-up of static electricity!