Battery Charger Control Module --, 2021 MY

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Battery Charger Control Module Processor Performance
Supply Voltage	P0E5E	Monitoring of supply voltage (ORH)	Kl30 Reference voltage	<= 22	[V]	On Board Charger	commanded on	[-]	continuously	[s]	2 DCY
			AND
			Kl30 voltage	> 227	[V]
		or
		Monitoring of supply voltage (RAT)	Difference of Kl30 Reference voltage to Kl30 voltage	> 5	[V]	On Board Charger	commanded on	[-]	continuously debounce = 5	[s]
HV-DC-Voltage Sensor 2	P0E5E	Under HV-DC-Voltage (SCG)	output voltage rail 2	< 10	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]	2 DCY
			AND
			output voltage	> 20	[V]
			AND
			output voltage rail 1	> 20	[V]
HV-DC-Voltage Sensor	P0E5E	Over HV-DC-Voltage (ORH)	output voltage	> 470	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]	2 DCY
			AND
			output voltage	< 495	[V]
			AND
			output voltage rail 2	< 470	[V]
			AND
			output voltage rail 1	< 470	[V]
		OR
		Under HV-DC-Voltage (SCG)	output voltage	< 10	[V]
			AND
			output voltage rail 2	> 20	[V]
			AND
			output voltage rail 1	> 20	[V]
		OR
		Over HV-DC-Voltage (SCB)	output voltage	> 495	[V]
			AND
			output voltage rail 2	< 470	[V]
			AND
			output voltage rail 1	< 470	[V]
		OR
		Rationality HV-DC-Voltage (RAL)	output voltage	< (dsp_HV1_Volt - 20)	[V]
			AND
			output voltage	< (dsp_HV2_Volt - 20)	[V]
		OR
		Rationality HV-DC-Voltage (RAH)	output voltage	> (dsp_HV1_Volt + 20)	[V]
			AND
			output voltage	> (dsp_HV2_Volt + 20)	[V]
AC voltage sensor L1	P0E5E	Monitoring of AC voltage sensor L1 (ORH)	AC voltage L1	> 410, 2	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]	2 DCY
			AND
			AC voltage L1	< 483, 8	[V]
		OR
		Monitoring of AC voltage sensor L1 (SCG)	AC voltage L1	< -483, 6	[V]
		OR
		Monitoring of AC voltage sensor L1 (SCB)	AC voltage L1	> 483, 8	[V]
		OR
		Monitoring of AC voltage sensor L1 (RAT)	Deviation between AC- Voltage L1 and Reference-Voltage L1	> 12	[V]
Local HV Interlock	P0E5E	Monitoring of Local HV interlock evaluation function error	Measurement of input sequence of current source does not match	> 3	[-]	On Board Charger	commanded on	[-]	continuously		2 DCY

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Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
System board temperature sensor	P0E5E	Monitoring of system board temperature sensor (ORH)	Temperature	< -40	[°C]	On Board Charger	commanded on	[-]	continuously debounce = 1	[s]	2 DCY
						AND
						Charge Mode	charging	[-]	continuously debounce = 10	[s]
						AND
						Output power	> 1000	[W]
		or
		Monitoring of system board temperature sensor (ORL)	Temperature	< 90	[°C]	On Board Charger	commanded on	[-]	continuously debounce = 1	[s]
Cooling inlet temperature sensor 1	P0E5E	Monitoring of cooling inlet temperature sensor 1 (ORH)	Temperature	> 125	[°C]	On Board Charger	commanded on	[-]	continuously debounce = 60	[min]	2 DCY
						AND
						Charge Mode	Standby	[-]
		or
		Monitoring of cooling inlet temperature sensor 1 (ORL)	Temperature of cooling inlet temperature sensor 1	< -50	[°C]
			AND
			Temperature of cooling inlet temperature sensor 2	> -50	[°C]
			AND
			Temperature of power factor correction temperature sensor	> -50	[°C]
		or
		Monitoring of cooling inlet temperature sensor 1 (RAL)	Cooling inlet temperature 1higher than PFC	> 20	[C°]
			AND
			Cooling inlet temperatur 1higher than Cooling inlet temperature 2	> 20	[C°]
		or
		Monitoring of cooling inlet temperature sensor 1 (RAH)	Cooling inlet temperature 1 lower than PFC temperature	> 20	[C°]
			AND
			Cooling inlet temperature 1 lower than Cooling inlet temperature 2	> 20	[C°]
Cooling inlet temperature sensor 2	P0E5E	Monitoring of cooling inlet temperature sensor 2 (ORH)	Temperature	> 125	[°C]	On Board Charger	commanded on	[-]	continuously debounce = 1	[s]	2 DCY
		or
		Monitoring of cooling inlet temperature sensor 2 (ORL)	Temperature of cooling inlet temperature sensor 2	< -50	[°C]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
			AND
			Temperature of cooling inlet temperature sensor 1	> -50	[°C]
			AND
			Temperature of power factor correction temperature sensor	> -50	[°C]
		or
		Monitoring of cooling inlet temperature sensor 2 (RAL)	Cooling inlet temperature 2 lower than power factor correction temperature	> 20	[C°]	On Board Charger	commanded on	[-]	continuously debounce = 60	[min]
			AND			AND
			Cooling inlet temperature 2 lower than Cooling inlet temperature 1	> 20	[C°]	Charge Mode	Standby	[-]
		or
		Monitoring of cooling inlet temperature sensor 2 (RAH)	Cooling inlet temperature 2 lower than power factor correction temperature	> 20	[C°]	On Board Charger	commanded on	[-]	continuously debounce = 60	[min]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
			AND			AND
			Cooling inlet temperature 2 lower than Cooling inlet temperature 1	> 20	[C°]	Charge Mode	Standby	[-]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Power factor correction temperature sensor	P0E5E	Monitoring of power factor correction temperature sensor (RAT)	power factor correction temperature != Cooling inlet	> 20	[C°]	On Board Charger	commanded on	[-]	continuously debounce = 60	[min]	2 DCY
			AND			AND
			power factor correction temperature != Cooling inlet temperature 1	> 20	[C°]	Charge Mode	Standby	[-]
DCDC choke temperature sensor	P0E5E	Monitoring of DCDC choke temperature sensor (ORH)	Temperature	> 125	[°C]	On Board Charger	commanded on	[V]	continuously debounce = 10	[s]	2 DCY
DCDC-Controller	P0E5E	Monitoring of DCDC-Controller-Function	Error detected	yes	[-]	On Board Charger	commanded on	[-]	continuously Debounce = 1	[s]	2 DCY
Control Unit	P0E5E	Error Control Unit RAM	Error detected	yes	[-]	On Board Charger	commanded on	[-]	start up	[-]	2 DCY
		OR
		Error Control Unit Program Flash	Error detected	yes	[-]	On Board Charger	commanded on	[-]	start up	[-]
		OR
		Error Control Unit Data Flash	Error detected	yes	[-]	On Board Charger	commanded on	[-]	start up	[-]
		OR
		Internal CAN communication failure	Internal CAN BusOff time	> 5.5	[s]	On Board Charger	commanded on	[-]	continuously Debounce = 27.5	[s]
			AND
			Retries	= 5	[-]
			OR
			Internal CAN message time out	> 5.5	[s]	On Board Charger	commanded on	[-]	continuously Debounce = 27.5	[s]
			AND
			Retries	= 5	[-]
			OR
			Parameter handling error detected.	yes	[-]	On Board Charger	commanded on	[-]	continuously Debounce = 27.5	[s]
			AND
			Retries	= 5	[-]
		OR
		Sensor Failure	Sensor error detected	yes	[-]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[ms]
		OR
		Monitoring of internal UART communication failure	Global time out	Receiving no message	[-]	On Board Charger	commanded on	[-]	continuously Debounce = 250	[ms]
		OR
		Monitoring of communication controller supply voltage failure	5, 2 V internal voltage	> 5.45	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 500	[ms]
			OR
			5, 2 V internal voltage	< 4.95	[V]
DCDC-Controller	P0E5E	Monitoring internal reference voltage (RAT)	3, 3 V reference Voltage	> 1, 734	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 1	[s]	2 DCY
			OR
			3, 3 V reference Voltage	< 1, 566	[V]
Power factor correction Controller	P0E5E	Monitoring internal reference voltage (RAT)	1, 5 V reference Voltage	> 1, 575	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 1	[s]	2 DCY
			OR
			1, 5 V reference Voltage	< 1, 425	[V]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Functional safety errors	P0E5E	Monitoring of COM controller ADC failure	ADC measurement of stable 5 V	< 800	[digit]	On Board Charger	commanded on	[-]	continuously Debounce = 200	[ms]	2 DCY
			OR			AND
			ADC measurement of stable 5 V	> 900	[digit]	Error detection counter	> 10	[-]
		OR
		Monitoring of COM controller program sequence failure	Successive Watchdog resets	> 10	[-]	On Board Charger	commanded on	[-]	continuously Debounce = 500	[ms]
			or
			program sequence control reset detected	> 10	[-]
		OR
		Monitoring of COM controller ALU failure	Multiplication, division and inversion error detected	yes	[-]	On Board Charger	commanded on	[-]	continuously	[-]
						AND
						Error detection counter	>= 10	[-]
		OR
		Monitoring of COM controller special- function- register failure	Difference of duty cycle measurement of control pilot signal with two different ICU's (input capture unit)	> 3	[%]	On Board Charger	commanded on	[-]	continuously Debounce = 200	[ms]
			OR
			Difference of frequency measurement of control pilot signal with two different ICU's (input capture unit)	> 3	[Hz]
Battery Charger Hybrid/EV Battery Output Power Performance
EV Battery Output Power Performance	P0D5C	Monitoring of power efficiency	power efficiency	< 80	[%]	On Board Charger	commanded on	[-]	continuously (during charging process) debounce = 60	[s]	2 DCY
						AND
						plug inserted	yes	[-]
						AND
						power input	> 1000	[W]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Battery Charger Input Circuit Range/Performance
Input Circuit Range/Performance	P0D81	Monitoring of battery charger input voltage L1 (to low)	AC-Voltage L1	< 80	[V]	plug inserted	yes	[-]	continuously debounce = 5	[s]	MIL off
			AND			AND
			AC-Voltage L1	> 10	[V]	AC-Voltage L1 applied at charging infrastructure	yes	[-]
						AND
						Charge Mode	Standby	[-]
			OR
			AC-Voltage L1	< 72	[V]	plug inserted	yes	[-]
			AND			AND
			AC-Voltage L1	> 10		AC-Voltage L1 applied at charging infrastructure	yes	[-]
						AND
						Charge Mode	Charging	[-]
		OR
		Monitoring of battery charger input voltage L2 (to low)	AC-Voltage L2	< 80	[V]	plug inserted	yes	[-]	continuously debounce = 5	[s]
			AND			AND
			AC-Voltage L2	> 10		AC-Voltage L2 applied at charging infrastructure	yes	[-]
						AND
						Charge Mode	Standby	[-]
			OR
			AC-Voltage L2	< 72	[V]	plug inserted	yes	[-]
			AND			AND
			AC-Voltage L2	> 10	[V]	AC-Voltage L2 applied at charging infrastructure	yes	[-]
						AND
						Charge Mode	Charging	[-]
		OR
		Monitoring of battery charger input voltage L1 (to high)	AC-Voltage L1	> 270	[V]	plug inserted	yes	[-]	continuously debounce = 5	[s]
						AND
						AC-Voltage L1 applied at charging infrastructure	yes	[-]
						AND
						Charge Mode	Standby	[-]
			OR
			AC-Voltage L1	> 278	[V]	plug inserted	yes	[-]
						AND
						AC-Voltage L1 applied at charging infrastructure	yes	[-]
						AND
						Charge Mode	Charging	[-]
		OR
		Monitoring of battery charger input voltage L2 (to high)	AC-Voltage L2	> 270	[V]	plug inserted	yes	[-]	continuously debounce = 5	[s]
						AND
						AC-Voltage L2 applied at charging infrastructure	yes	[-]
						AND
						Charge Mode	Standby	[-]
			OR
			AC-Voltage L2	> 278	[V]	plug inserted	yes	[-]
						AND
						AC-Voltage L2 applied at charging infrastructure	yes	[-]
						AND
						Charge Mode	Charging	[-]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Charging process	P0D81	Monitoring of L1 voltage failure during charging	Error detected	yes	[-]	On Board Charger	commanded on	[-]	continuously depends on input		MIL off
						AND
						Charge Mode	charging	[-]

		Monitoring of L2 voltage failure during charging	Error detected	yes	[-]	On Board Charger	commanded on	[-]	continuously depends on input
						AND
						Charge Mode	charging	[-]
AC input voltage failure	P0D81	Monitoring of AC input voltage error	AC voltage	< 82	[V]	On Board Charger	commanded on	[-]	continuously debounce = 180	[s]	MIL off
Proximity Detection Circuit Range/Performance
Circuit Range/Performance	P0D57	Monitoring of Proximity Pin - Proximity valid (out of defined voltage range)	Proximity-Voltage	0, 53...1, 213	[V]	Plug inserted	yes	[-]	continuously debounce = 9	[s]	MIL off
						AND
						Control Pilot valid
			OR
			Proximity-Voltage	1, 795...2, 464	[V]	Plug inserted	yes	[-]
						AND
						Control Pilot valid
			OR
			Proximity-Voltage	3, 046...4, 199	[V]	Plug inserted	yes	[-]
						AND
						Control Pilot valid
			OR
			Proximity-Voltage	4, 672...4, 9	[V]	Plug inserted	yes	[-]
						AND
						Control Pilot valid
Control Pilot Circuit Range/Performance
Circuit Range/Performance	P0CF4	Monitoring of Control Pilot Pin - Control Pilot valid (out of defined voltage range)	Duty Cycle	6...8	[%]	Plug inserted	yes	[-]	continuously debounce = 180	[s]	MIL off
						OR
				< 4	%
						OR
				> 98	%
						AND
						Proximity valid	yes	[-]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Battery Charger Temperature too high
Charger temperature too high	P0D24	Cooling inlets sensor 1 temperature too high	Cooling inlets sensor 1 temperature too high	> 89	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]	2 DCY
			AND			AND
			HV-DC output voltage	< 270	[V]	On Board Charger	commanded on	[-]
						AND
						Charge mode	charging	[-]
		OR
		Cooling inlets sensor 1 temperature too high	Cooling inlets sensor 1 temperature too high	> 109	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]
			AND			AND
			HV-DC output voltage	> 370	[V]	On Board Charger	commanded on	[-]
						AND
						Charge mode	charging	[-]
		OR
		Cooling inlets sensor 1 temperature too high	Cooling inlets sensor 1 temperature too high	> (89 + (HV-DC output voltage [V] / 10 [V]) * 2)	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]
			AND			AND
			HV-DC output voltage	> 270	[V]	On Board Charger	commanded on	[-]
			AND			AND
			HV-DC output voltage	< 370	[V]	Charge mode	charging	[-]
		OR
		Cooling inlets sensor 1 temperature too high	Cooling inlets sensor 1 temperature too high	> 110	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]
						AND
						On Board Charger	commanded on	[-]
						AND
						Charge mode	charging	[-]
		OR
		Cooling inlets sensor 2 temperature too high	Cooling inlets sensor 2 temperature too high	> 89	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]
			AND			AND
			HV-DC output voltage	< 270	[V]	On Board Charger	commanded on	[-]
						AND
						Charge mode	charging	[-]
		OR
		Cooling inlets sensor 2 temperature too high	Cooling inlets sensor 2 temperature too high	> 109	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]
			AND			AND
			HV-DC output voltage	> 370	[V]	On Board Charger	commanded on	[-]
						AND
						Charge mode	charging	[-]
		OR
		Cooling inlets sensor 2 temperature too high	Cooling inlets sensor 2 temperature too high	> (89 + (HV-DC output voltage [V] / 10 [V]) * 2)	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]
			AND			AND
			HV-DC output voltage	> 270	[V]	On Board Charger	commanded on	[-]
			AND			AND
			HV-DC output voltage	< 370	[V]	Charge mode	charging	[-]
		OR

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
		Cooling inlets sensor 2 temperature too high	Cooling inlets sensor 2 temperature too high	> 110	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]
						AND
						On Board Charger	commanded on	[-]
						AND
						Charge mode	charging	[-]
		OR
		Power factor correction choke temperature too high	Power factor correction choke temperature	> 115	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]
						AND
						On Board Charger	commanded on	[-]
						AND
						Charge mode	charging	[-]
		OR
		DCDC choke temperature too high	DCDC choke temperature	> 100	[°C]	plug inserted	yes	[-]	continuously debounce = 1	[s]
						AND
						On Board Charger	commanded on	[-]
						AND
						Charge mode	charging	[-]
Software Incompatibility with Battery Charger Control Module
Data Set	U0337	Monitoring of invalid data set	Invalid data detected	yes	[-]	On Board Charger	commanded on	[-]	startup		1 DCY
						AND
						RAM-Check successful	yes	[-]
						AND
						Data-Flash-Check successful	yes	[-]
		OR
		Monitoring of implausible data set	Implausible data detected	yes	[-]	On Board Charger	commanded on	[-]
						AND
						RAM-Check successful	yes	[-]
						AND
						Data-Flash-Check successful	yes	[-]
Coding	U0337	Monitoring of invalid coding values	Invalid coding values detected	yes	[-]	On Board Charger	commanded on	[-]	continuously debounce 100	[ms]
						AND
						RAM-Check successful	yes	[-]
						AND
						Data-Flash-Check successful	yes	[-]
Production mode	U0337	Monitoring of production mode	Production mode detected	yes	[-]	On Board Charger	commanded on	[-]	continuously debounce = 10	[ms]
						AND
						RAM-Check successful	yes	[-]
						AND
						Data-Flash-Check successful	yes	[-]
Battery Charger coupler lock control circuit Performance
Circuit performance	P0D94	Monitoring of plug interlock time out	coupler interlock motor current at current sense pin	> 0	[A]	no active control of coupler interlock	[-]	[-]	continuously (by no active control of plug interlock) debounce = 100	[ms]	2 DCY
Battery Charger Coupler Temperature Too High
Over temperature	P0E5F	Monitoring of charging socket temperature	temperature	> 80	[°C]	On Board Charger	commanded on	[-]	continuously debounce = 5	[s]	2 DCY

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Battery Charger Control Module Performance
HV-DC-Voltage Sensor 1	P0D67	Over HV-DC-Voltage (ORH)	Output voltage rail 1	> 470	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]	2 DCY
			AND
			Output voltage rail 1	< 495	[V]
			AND
			Output voltage	< 470	[V]
			AND
			Output voltage rail 2	< 470	[V]
		OR
		Under HV-DC-Voltage (SCG)	Output voltage rail 1	< 10	[V]
			AND
			Output voltage	> 20	[V]
			AND
			Output voltage rail 2	> 20	[V]
		OR
		Over HV-DC-Voltage (SCB)	Output voltage rail 1	> 495	[V]
			AND
			Output voltage	< 470	[V]
			AND
			Output voltage rail 2	< 470	[V]
		OR
		Rationality HV-DC-Voltage (RAL)	Output voltage rail 1	< (Output voltage - 20)	[V]
			AND
			Output voltage rail 1	< (Output voltage rail 2 -20)	[V]
		OR
		Rationality HV-DC-Voltage (RAH)	Output voltage rail 1	> (Output voltage + 20)	[V]
			AND
			Output voltage rail 1	> (Output voltage rail 2 +20)	[V]
HV-DC-Voltage Sensor 2	P0D67	Over HV-DC-Voltage (ORH)	Output voltage rail 2	> 470	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]
			AND
			Output voltage rail 2	< 495	[V]
			AND
			Output voltage	< 470	[V]
			AND
			Output voltage rail 1	< 470	[V]
		OR
		Over HV-DC-Voltage (SCB)	Output voltage rail 2	> 495	[V]
			AND
			Output voltage	< 470	[V]
			AND
			Output voltage rail 1	< 470	[V]
		OR
		Rationality HV-DC-Voltage (RAL)	Output voltage rail 2	< (dsp_HV_Volt - 20)	[V]
			AND
			Output voltage rail 2	< (dsp_HV1_Volt - 20)	[V]
		OR
		Rationality HV-DC-Voltage (RAH)	Output voltage rail 2	> (dsp_HV_Volt + 20)	[V]
			AND
			Output voltage rail 2	> (dsp_HV1_Volt + 20)	[V]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length
HV-DC current sensor rail 1 shunt	P0D67	Monitoring of HV-DC current sensor rail 1 shunt (ORH)	HV-DC current rail 1	> 15, 15	[A]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
			AND
			Output voltage rail 1	> 200	[V]
		OR
		Monitoring of HV-DC current sensor rail 1 shunt (SCB)	Voltage of HV-DC-Current-Sensor	> 3, 267	[V]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
			AND
			Output voltage rail 1	> 200	[V]
		OR
		Monitoring of HV-DC current sensor rail 1 shunt (RAT)	HV-DC-Shunt-Rail 1 Current	> 0, 5	[A]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
			AND
			HV-DC-Shunt-Rail 2 Current	> 0, 5	[A]
			AND
			Deviation between Shunt Rail 1- and Shunt Rail 2 Current	> 1	[A]
HV-DC current sensor rail 1 trafo	P0D67	Monitoring of HV-DC current sensor rail 1 trafo (ORH)	HV-DC current	> 12	[A]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]
						AND
						Output voltage rail 1	> 200	[V]
		OR
		Monitoring of HV-DC current sensor rail 1 trafo (SCB)	Voltage of HV-DC-Current Trafo Sensor	> 3, 267	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]
						AND
						Output voltage rail 1	> 200	[V]
		OR
		Monitoring of HV-DC current sensors rail 1 and rail 2 trafo (RAT)	HV-DC-Shunt-Rail 1Current	> 1	[A]	Both Rails active	yes	[-]	continuously Debounce = 10	[s]
			AND
			HV-DC-Shunt-Rail 2Current	> 1	[A]
			AND
			Deviation between trafo rail 1 current and trafo rail 2 current	> 2	[A]
HV-DC current sensor rail 2 shunt	P0D67	Monitoring of HV-DC current sensor rail 2 shunt (ORH)	HV-DC-Current	> 15, 15	[A]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
			AND
			Output voltage rail 2	> 200	[V]
		OR
		Monitoring of HV-DC current sensor rail 2 shunt (SCB)	Voltage of HV-DC-Current-Sensor	> 3, 267	[V]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
			AND
			Output voltage rail 2	> 200	[V]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length
HV-DC current sensor rail 2 trafo	P0D67	Monitoring of HV-DC current sensor rail 2 trafo (ORH)	HV-DC current	> 12	[A]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]
						AND
						Output voltage rail 2	> 200	[V]
						AND
						Rail 1	= activated	[-]
						AND
						Rail 2	= activated	[-]
		OR
		Monitoring of HV-DC current sensor rail 2 trafo (SCB)	Voltage of HV-DC-Current Trafo Sensor	> 3, 267	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]
						AND
						Output voltage rail 2	> 200	[V]
Error Bulk Rail 1	P0D67	Monitoring of Bulk voltage rail 1	Bulk voltage rail 1	< 10	[V]	On Board Charger	commanded on	[-]	First 8 half waves of pre-charging process	[-]
						AND
						Pre-charging process rail 1	active	[-]
		OR
		Monitoring of transistor current rail 1	Transistor current rail 1	> 0	[A]	On Board Charger	commanded on	[-]	During pre-charging process 150 ms monitoring debounce = 10	[cycles] 48kHz
						AND
						Pre-charging process rail 1	active	[-]
Error Bulk Rail 2	P0D67	Monitoring of Bulk voltage rail 2	Bulk voltage rail 2	< 10	[V]	On Board Charger	commanded on	[-]	First 8 half waves of pre-charging process	[-]
						AND
						Pre-charging process rail 2	active	[-]
		OR
		Monitoring of transistor current rail 2	Transistor current rail 2	> 0	[A]	On Board Charger	commanded on	[-]	During pre-charging process 150 ms monitoring debounce = 10	[cycles] 48kHz
						AND
						Pre-charging process rail 2	active	[-]
Bulk voltage sensor rail 1	P0D67	Monitoring of bulk voltage sensor rail 1 (ORH)	Bulk voltage rail 1	> 490	[V]	On Board Charger	commanded on	[-]	continuously debounce = 300	[s]
			AND
			Bulk voltage rail 1	<= 505	[V]
		OR
		Monitoring of bulk voltage sensor rail 1 (SCB)	Bulk voltage rail 1	> 505	[V]	On Board Charger	commanded on	[-]	continuously debounce = 300	[s]
		OR
		Monitoring of bulk voltage sensor rail 1 (RAT)	Deviation between bulk voltage and bulk OBD reference voltage sensor of rail 1	> 10	[V]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
Bulk voltage sensor rail 2	P0D67	Monitoring of bulk voltage sensor rail 2 (ORH)	Bulk voltage rail 2	> 490	[V]	On Board Charger	commanded on	[-]	continuously debounce = 300	[s]
			AND
			Bulk voltage rail 2	<= 505	[V]
		OR
		Monitoring of bulk voltage sensor rail 2 (SCB)	Bulk voltage rail 2	> 505	[V]	On Board Charger	commanded on	[-]	continuously debounce = 300	[s]
		OR
		Monitoring of bulk voltage sensor rail 2 (RAT)	Deviation between bulk voltage and bulk OBD reference voltage sensor of rail 2	> 10	[V]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length
Bulk OBD voltage sensor rail 1	P0D67	Monitoring of bulk voltage sensor rail 1 (ORH)	Bulk OBD voltage rail 1	> 490	[V]	On Board Charger	commanded on	[-]	continuously debounce = 300	[s]
			AND
			Bulk OBD voltage rail 1	<= 505	[V]
		OR
		Monitoring of bulk voltage sensor rail 1 (SCB)	Bulk OBD voltage rail 1	> 505	[V]	On Board Charger	commanded on	[-]	1 [s] / continuous
Bulk OBD voltage sensor rail 2	P0D67	Monitoring of bulk voltage sensor rail 2 (ORH)	Bulk OBD voltage rail 2	> 490	[V]	On Board Charger	commanded on	[-]	continuously debounce = 300	[s]
			AND
			Bulk OBD voltage rail 2	<= 505	[V]
		OR
		Monitoring of bulk voltage sensor rail 2 (SCB)	Bulk OBD voltage rail 2	> 505	[V]	On Board Charger	commanded on	[-]	1 [s] / continuous
AC voltage sensor L2	P0D67	Monitoring of AC voltage sensor L2 (ORH)	AC voltage L2	> 410, 2	[V]	On Board Charger	commanded on	[-]	continuously	[s]
			AND
			AC voltage L2	< 483, 8	[V]
		OR
		Monitoring of AC voltage sensor L2 (SCG)	AC voltage L2	< -483, 6	[V]
		OR
		Monitoring of AC voltage sensor L2 (SCB)	AC voltage L2	> 483, 8	[V]
		OR
		Monitoring of AC voltage sensor L2 (RAT)	Deviation between AC- Voltage L2 and Reference-Voltage L2	> 12	[V]
AC current sensor rail 1 (shunt)	P0D67	Monitoring of AC current sensor rail 1 (SCG)	Micro controller ADC input voltage	> 2.9	[V]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
		OR
		Monitoring of AC current sensor rail 1 (SCB)	Micro controller ADC input voltage	< 0.100	[V]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
		OR
		Monitoring of AC current sensor rail 1 - (RAT)	Difference of AC input shunt current rail 1 and output current rail 1 based on the input power compared with the output power of rail 1.	> 10	[%]	On Board Charger	commanded on	[-]	continuously debounce = 1	[s]
AC current sensor rail 1 path A	P0D67	Monitoring of AC current rail 1 path A (ORH)	AC current rail 1 path A	> 16, 6	[A]	On Board Charger	commanded on	[-]	continuously debounce = 10
			AND
			AC current rail 1 path A	<= 16, 9	[A]
		OR
		Monitoring of AC current rail 1 path A (SCB)	AC current rail 1 path A	> 16, 9	[A]
		OR
		Monitoring of AC current rail 1 path A and path B (RAT)	Deviation between AC current path A and B	> 10	[%]
AC current sensor rail 1 path B	P0D67	Monitoring of AC current rail 1 path B (ORH)	AC current rail 1 path B	> 16, 6	[A]	On Board Charger	commanded on	[-]	continuously debounce = 10
			AND
			AC current rail 1 path B	<= 16, 9	[A]
		OR
		Monitoring of AC current rail 1 path B (SCB)	AC current rail 1 path B	> 16, 9	[A]
AC current sensor rail 2 (shunt)	P0D67	Monitoring of AC current sensor rail 2 (SCG)	Micro controller ADC input voltage	> 2.9	[V]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
		OR
		Monitoring of AC current sensor rail 2 (SCB)	Micro controller ADC input voltage	< 0.100	[V]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
		OR
		Monitoring of AC current sensor rail 2 - (RAT)	Difference of AC input shunt current rail 2 and output current rail 2 based on the input power compared with the output power of rail 2.	> 10	[%]	On Board Charger	commanded on	[-]	continuously debounce = 1	[s]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
AC current sensor rail 2 path A	P0D67	Monitoring of AC current rail 2 path A (ORH)	AC current rail 2 path A	> 16, 6	[A]	On Board Charger	commanded on	[-]	continuously debounce = 10
			AND
			AC current rail 2 path A	<= 16, 9	[A]
		OR
		Monitoring of AC current rail 2 path A (SCB)	AC current rail 2 path A	> 16, 9	[A]
		OR
		Monitoring of AC current rail 2 path A and path B(RAT)	Deviation between AC current path A and B	> 10	[%]
AC current sensor rail 2 path B	P0D67	Monitoring of AC current rail 2 path B (ORH)	AC current rail 2 path B	> 16, 6	[A]	On Board Charger	commanded on	[-]	continuously debounce = 10
			AND
			AC current rail 2 path B	<= 16, 9	[A]
		OR
		Monitoring of AC current rail 2 path B (SCB)	AC current rail 2 path B	> 16, 9	[A]
Power factor correction rectification error rail 1	P0D67	Monitoring of PFC rectification rail 1	Average of 32 current	< 2, A	[A]	On Board Charger	commanded on	[-]	continuously	[input
						AND
						1, 5 second after Charge Mode	charging	[-]
Power factor correction rectification error rail 2	P0D67	Monitoring of power factor correction rectification rail 1	Average of 32 current	< 2, A	[A]	On Board Charger	commanded on	[-]	continuously	[input
						AND
						1, 5 second after Charge Mode	charging	[-]
Vehicle Communication Bus A
Communication Bus	U0028	CAN communication check	Bus off	Transmitting no message	[-]	On Board Charger	commanded on	[-]	continuously debounce = 500	[ms]	2 DCY
Vehicle Communication Bus A Performance
Communication Bus Performance	U0029	CAN communication check	Global Time Out	Receiving no message	[-]	On Board Charger	commanded on	[-]	continuously debounce = 500	[ms]	2 DCY
Battery Charger Output Voltage Performance
Exceedance HV-DC voltage	P0D20	Monitoring of HV-DC-Voltage	HV-DC-Voltage	> 450	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]	2 DCY
Battery Charger Output Current Performance
Exceedance HV-DC-Current Rail 1	P0D22	Monitoring of HV-DC current rail 1	high voltage sensor rail 1	> 200	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]	2 DCY
			AND
			Shunt current 1	> 12, 5	[A]
			AND
			Shunt current 1	< 15	[A]
Exceedance HV-DC-Current Rail 2	P0D22	Monitoring of HV-DC current rail 2	high voltage sensor rail 2	> 200	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 10	[s]	2 DCY
			AND
			Shunt current rail 2	> 12, 5	[A]
			AND
			Shunt current rail 2	< 15	[A]
Battery Charger Output Short Circuit	P0D22	Monitoring of Output Short Circuit	Short circuit detected	yes	[-]	On Board Charger	commanded on	[-]	continuously Debounce = 100	[ms]	2 DCY

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Battery Charging System High Voltage Interlock Circuit/Open
Local HV Interlock	P0D15	Monitoring of local HV interlock (OC) at HV-DC output	Local HV interlock input voltage	> 1, 8	[V]	On Board Charger	commanded on	[-]	continuously Debounce = 200	[ms]	2 DCY
			AND
			Local HV interlock input voltage	< 2, 475	[V]
		OR
		Monitoring of local HV interlock (SCB) at HV-DC output	Local HV interlock input voltage	>= 2, 475	[-]
Battery Charger Input Circuit Low
AC input shorted	P0D81	Monitoring of shorted AC net	AC Input voltage	< 90	[V]	On Board Charger	commanded on	[-]	continuously	[s]	MIL off
			AND			AND
			AC shorted counter	>= 3	[-]	plug inserted	yes	[-]
						AND
						AC-Voltage applied at charging infrastructure	yes	[-]
Proximity Detection Circuit
Circuit Range/Performance	P0D56	Monitoring of Proximity Pin - Proximity OC	Proximity Voltage	>= 4, 9	[V]	Plug inserted	yes	[-]	continuously debounce = 4	[s]	1 DCY
			AND			AND
			Proximity Voltage	<= 5, 1		CP valid	yes	[-]
Proximity Detection Circuit Low
Circuit Low	P0D58	Monitoring of Proximity Pin - Proximity SCG	Proximity Voltage	< 0, 53	[V]	On Board Charger	commanded on	[-]	continuously debounce = 4	[s]	1 DCY
Proximity Detection Circuit High
Circuit Range/Performance	P0D59	Monitoring of Proximity Pin - Proximity SCB	Proximity Voltage	> 5, 1	[V]	On Board Charger	commanded on	[-]	continuously debounce = 4	[s]	1 DCY
Control Pilot Circuit High
Circuit High	P0CF6	Monitoring of Control Pilot Pin - SCB	Control Pilot Voltage	> 10, 5	[V]	plug inserted	yes	[-]	4 [s] / continuous		1 DCY
Control Pilot Circuit
Circuit Range/Performance	P0CF3	Monitoring of Control Pilot Pin - Control Pilot OC	Control Pilot Voltage	< 0, 5	[V]	Plug inserted	yes	[-]	continuously debounce = 3	[s]	2 DCY
						AND
						PRX valid	yes	[-]
Battery Charger Coupler Lock Control Circuit/Open
Circuit performance	P0D91	Monitoring of plug interlock disconnected	attempts to lock	= 3	[-]	plug inserted	yes	[-]	continuously debounce = 1, 2	[s]	2 DCY
						AND
						coupler unlocked	yes	[-]
						AND
						coupler current always	= 0	[A]
			OR
			attempts to unlock	= 3	[-]	plug inserted	yes	[-]	continuously debounce = 1, 2	[s]
						AND
						coupler locked	yes	[-]
						AND
						coupler current always	= 0	[A]
Battery Charger Coupler Temperature Sensor Circuit Low
Temperature Sensor Circuit High	P0D9B	Monitoring of temperature sensor circuit (ORH)	Voltage of socket temperature sensor	> 2000	[mV]	On Board Charger	commanded on	[-]	continuously debounce = 2	[s]	2 DCY

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Battery Charger Coupler Temperature Sensor Circuit High
Temperature Sensor Circuit Low	P0D9C	Monitoring of temperature sensor circuit (ORL)	Voltage of socket temperature sensor	> 500	[mV]	On Board Charger	commanded on	[-]	continuously debounce = 2	[s]	2 DCY
Battery Charger Coupler Lock Position Sensor Circuit Low
Circuit performance	P0DA0	Monitoring of plug interlock detection - SC Gerror	coupler interlock voltage	< 0, 3227	[V]	On Board Charger	commanded on	[-]	continuously debounce = 5	[s]	2 DCY
Battery Charger Coupler Lock Position Sensor Circuit High
Circuit performance	P0D9E	Monitoring of plug interlock detection - SC Berror	coupler interlock voltage	> 10, 7 - 0, 8421*(12, 8 -U_Bat)	[V]	On Board Charger	commanded on	[-]	continuously debounce = 5	[s]	2 DCY
			AND
						Clamp 30 voltage	< 15, 2	[V]
Battery Charger Coupler Lock Position Sensor Circuit
Circuit performance	P0DA1	Monitoring of plug interlock detection - OC error	coupler interlock voltage	> 12 - 0, 7619*(12, 8 -U_Bat	[V]	On Board Charger	commanded on	[-]	continuously debounce = 5	[s]	2 DCY
			AND
			coupler interlock voltage	< 16 - 0, 8421*(12, 8 -U_Bat	[V]
			AND
						Clamp 30 voltage	< 15, 2	[V]

Table continues below

Component / System	Fault Code	Monitor Strategy Description	Malfunction Criteria	Threshold Value		Secondary Parameters	Enable Condition		Monitoring Time Length		MIL Illum.
Battery Charger Coupler Lock Position Sensor Circuit Range/Performance
Circuit performance	P0D9F	Monitoring of plug interlock detection - RAT error	coupler interlock voltage	> 16.0V - ((12.8V - U_Bat)x 0.8421)	[V]	plug inserted	yes	[-]	continuously debounce = 5	[s]	2 DCY
			OR
			coupler interlock voltage	> 10.7V - ((12.8V - U_Bat)x 0.8421)	[V]	plug inserted	yes	[-]	continuously debounce = 5
			AND
			coupler interlock voltage	< 12.0V - ((12.8V - U_Bat)x 0.8421)	[V]
			OR
			coupler interlock voltage	> 4.2V - ((12.8V - U_Bat)x 0.3234)	[V]	plug inserted	yes	[-]	continuously debounce = 5
			AND
			coupler interlock voltage	< 7.5V - ((12.8V - U_Bat)x 0.7619)	[V]
			OR
			coupler interlock voltage	> 0.3227V	[V]	plug inserted	yes	[-]	continuously debounce = 5
			AND
			coupler interlock voltage	< 2.7V - ((12.8V - U_Bat)x 0.2926)	[V]
Lost Communication With Battery Energy Control Module "A"
Communication Bus Performance	U0111	CAN message time out	Time out of BMS_01 CAN message	Receiving no BMS_01CAN message	[-]	On Board Charger	commanded on	[-]	continuously debounce = 500	[ms]	2 DCY
			Time out of BMS_HYB CAN message	Receiving no BMS_HYBCAN message	[-]	On Board Charger	commanded on	[-]	continuously debounce = 500	[ms]	2 DCY
			Time out of BMS_HYB_04 CAN message	Receiving no BMS_HYB_04 CAN message	[-]	On Board Charger	commanded on	[-]	continuously debounce = 500	[ms]	2 DCY
Lost Communication With Vehicle Dynamics Control Module
Communication Bus Performance	U0122	CAN message time out	Time out of ESP_21 CAN message	Receiving no ESP_21CAN message	[-]	On Board Charger	commanded on	[-]	continuously debounce = 2	[s]	2 DCY
Invalid Data Received From Vehicle Dynamics Control Module
Communication Bus Performance	U0416	CAN range error	CAN signal ESP_15.HMS_Systemstatus	>= 0xB	[-]	On Board Charger	commanded on	[-]	continuously debounce = 2	[s]	2 DCY
			AND
			CAN signal ESP_15.HMS_Systemstatus	<= 0xD	[-]
		OR
		CAN range error	CAN signal ESP_15.HMS_Fehlerstatus	>= 5	[-]	On Board Charger	commanded on	[-]	continuously debounce = 2	[s]
Battery Charger Control Module Performance
Exceedance AC-Current	P0D67	Monitoring of AC-Current	AC-Current per Rail	> maximum current infrastructure + 1, 6 for 5 times of one charging process	[A]	On Board Charger	commanded on	[-]	continuously Debounce = 5	[-]	2 DCY
Power factor correction-Controller	P0D67	Monitoring of power factor correction-Controller-Function	Error detected	yes	[-]	On Board Charger	commanded on	[-]	continuously Debounce = 1	[s]
Power factor correction temperature sensor	P0D67	Monitoring of power factor correction temperature sensor (ORH)	Temperature	> 125	[°C]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
		or
		Monitoring of power factor correction temperature sensor (ORL)	Temperature of power factor correction temperature	< -50	[°C]	On Board Charger	commanded on	[-]	continuously debounce = 10	[s]
			AND			On Board Charger	commanded on	[-]	continuously debounce = 10	[s]

Table continues below

Malfunction Criteria	Threshold Value
Temperature of cooling inlet temperature sensor 1	> -50	[°C]
AND
Temperature of cooling inlet temperature sensor 2	> -50	[°C]