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Engine Component Power Supply Relay - J757-, Checking

General Description

The following procedure is used to diagnose the Engine Component Power Supply Relay -J757- and the power supply voltage that is provided to the Ignition Coils --.

Special tools and workshop equipment required 

Test requirements 

Test Procedure 

Step Procedure Result / Action to Take
1
  • PERFORM: Preliminary Check to verify the customers concern. Refer to .
-- Was Complaint verified?
-- YES:
  • GO TO: Step 2.
-- NO:
  • GATHER more information from customer about the complaint.
  • IGNITION: OFF.
  • DISCONNECT: Engine Component Power Supply Relay -J757- from the fuse box in the engine compartment.
  • IGNITION: ON.
  • CHECK: Engine Component Power Supply Relay -J757- socket terminals 1/86 and 3/30 to ground for voltage.
  • IGNITION: OFF.
  • SPECIFIED VALUE: Battery voltage.
-- Were Values obtained?
-- YES:
  • GO TO: Step 3.
-- NO:
  • PERFORM: Visual Inspection of wiring and component.
  • CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
  • REPAIR: Faulty wiring or connector.
  • GO TO: Step 5.
  • CONNECT: Jumper wire, between the Engine Component Power Supply Relay -J757- socket terminals 3/30 and 5/87.
  • DISCONNECT: Ignition Coil 1, 2, 3, 4 With Power Output Stage -N70, N127, N291, N292- harness connectors.
  • CHECK: Ignition Coil 1, 2, 3, 4 With Power Output Stage -N70, N127, N291, N292- harness connector terminals 4 to ground for voltage.
  • IGNITION: OFF.
  • SPECIFIED VALUE: Battery voltage.
-- Were Values obtained?
-- YES:
  • GO TO: Step 4.
-- NO:
  • PERFORM: Visual Inspection of wiring and component.
  • CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
  • REPAIR: Faulty wiring or connector.
  • GO TO: Step 5.
  • REMOVE: Jumper wire, between the Engine Component Power Supply Relay -J757- socket terminals 3/30 and 5/87.
  • REMOVE: Engine/Motor Control Module -J623-. Refer to appropriate Service Information.
  • CHECK: Engine Component Power Supply Relay -J757- socket terminal 2/85 to the Engine/Motor Control Module -J623- harness connector T91 / 8 for resistance.
  • SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Was Value obtained?
-- YES:
  • REPLACE: Engine Component Power Supply Relay -J757-. Refer to appropriate Service Information.
  • GO TO: Step 5.
-- NO:
  • PERFORM: Visual Inspection of wiring and component.
  • CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
  • REPAIR: Faulty wiring or connector.
  • GO TO: Step 5.
  • Final Procedure 
  • Perform a road test to verify repair.
-- Does the original DTC return?
-- YES:
  • CHECK: Engine/Motor Control Module -J623- harness connector for any damaged, pushed-out pins.
  • REPAIR: As necessary.
  • If all electrical connections are OK:
  • REPLACE: Engine/Motor Control Module -J623-. Refer to appropriate Service Information.
  • Clear the DTC's. Refer to .
  • Repair is complete. Generate Readiness Code. Refer to .
  • Return vehicle to Customer.
-- NO:
  • Perform the diagnostic procedure for any DTC's.
  • If no DTC's return, the repair is complete.
  • Return vehicle to customer.