ABS Control Module -J104- /ABS Hydraulic Unit -N55-, REMOVING AND INSTALLING, LHD VEHICLES: Installing
Install in the reverse order of removal while noting the following:
-- Push the hydraulic control module -1- with the bracket into the pins in the engine compartment -arrows-.
- The hydraulic control module must rest in all pins.
- When installing the hydraulic control module, make sure the rubber buffer is not pushed out of the bracket.
- Only remove the plugs on the new hydraulic unit if the corresponding brake line is installed.
- If the plugs are removed too early from the hydraulic unit, brake fluid can escape and the unit may not be sufficiently filled or adequately bled.
Identification of the hydraulic unit.
A -
Hydraulic Unit To Master Brake Cylinder Primary Piston Circuit -HZ2-
B -
Hydraulic Unit To Master Cylinder Secondary Piston Circuit -HZ1-
1 -
Hydraulic Unit To Right Front Brake Caliper -VR-
2 -
Hydraulic Unit To Left Rear Brake Caliper -HL-
3 -
Hydraulic Unit To Right Rear Brake Caliper -HR-
4 -
Hydraulic Unit To Left Front Brake Caliper -VL-
Risk of destroying the brake lines by bending.
- Never forcefully bend the brake lines in the hydraulic unit area.
-- Insert all brake lines into the ABS Hydraulic Unit -N55-, install all union bolts by hand and tighten in the sequence -1 through 6- to the corresponding tightening specification.
-- After securing the brake lines to the hydraulic unit select the "Hydraulic valve interchange test" program. Refer to DIAGNOSTIC ENTRIES .
-- Follow the instructions in the Vehicle Diagnostic Tester display.
-- Remove the Brake Pedal Actuator:V.A.G 1869/2 .
-- Bleed the brake system. Refer to HYDRAULIC SYSTEM, BLEEDING .
-- Install the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .
-- After replacing the ABS Control Module -J104- /hydraulic control unit complete the "Control Module, Replacing" program. Using the => .
Faulty brakes increase the risk of an accident.
- Make sure the brakes are working correctly before driving the vehicle for the first time.