DCDC Converter Control Module (DCDC) --, 2024 MY
WARNING: This page is about a different car, the 2024 Audi A3 Quattro and 2024 Audi A3. However, it is still accessible from the selected car via links, so may be relevant.
| Component / System | DTC / DTC Description | Monitor Strategy Description | Malfunction Criteria | Threshold Value | Secondary Parameters | Enable Condition | Monitoring Time Length | MIL Illum. | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Micro controller supply Voltage Sensor U_Terminal 30 | P06B1 - Sensor Power Supply "A" Circuit Low | Short to ground | Measured voltage | < 1.0 | [V] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| Out of range low | Measured voltage | < 3.0 | [V] | Terminal 30 | ON | 100 ms continuous | Immediately | |||
| P06B2 - Sensor Power Supply "A" Circuit High | Out of range high | Measured voltage | > 32.0 | [V] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0560 - System Voltage | Rationality low : Plausible check with other sensor measurement US1_1 | Input voltage difference between measurements at main micro controller and safety micro controller | < -1.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | ||
| Rationality high : Plausible check with other sensor measurement US1_1 | Input voltage difference between measurements at main micro controller and safety micro controller | > 1.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |||
| 48V supply Voltage Sensor U_Terminal 40 | P0E56 - DC/DC Converter Input Voltage Too Low | Short to ground | Measured voltage | < 1.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |
| Out of range low | Measured voltage | < 3.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |||
| P0E57 - DC/DC Converter Input Voltage Too High | Out of range high | Measured voltage | > 63.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| P31C2 - Input voltage sensor Range/Performance | Other rationality : Plausible check with modeled value | Differential voltage between measured and modeled value | < -30 > 30 | [V] [V] | I_Terminal 30 Terminal 30_Voltage | ≥ 8 >9 | [A] [V] | 100 ms continuous | 2 DCY | |
| Safety switch1_1 input supply Voltage Sensor U_Safety switch1_1 | P32A6 - DC/DC converter voltage sensor 1 Short circuit to Ground (GND) | Short to ground | Measured voltage | < 1.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |
| Out of range low | Measured voltage | < 3.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |||
| P32A5 - DC/DC converter voltage sensor 1 Short circuit to B+ | Out of range high | Measured voltage | > 32.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| P32A7 - DC/DC converter voltage sensor 1 Range/Performance | Rationality low : Plausible check with other sensor measurement US1_2 | Input voltage difference between measurements at Safety switch S1_1 and Safety switch S1_2 | < -1.0 | [V] | Terminal30 | ON | 100 ms continuous | 2 DCY | ||
| Rationality high : Plausible check with other sensor measurement US1_2 | Input voltage difference between measurements at Safety switch S1_1 and Safety switch S1_2 | > 1.0 | [V] | Terminal30 | ON | 100 ms continuous | 2 DCY | |||
| Safety switch1_2 input supply Voltage Sensor U_Safety switch1_2 | P32AB - DC/DC converter voltage sensor 2 Short circuit to Ground (GND) | Short to ground | Measured voltage | < 1.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |
| Out of range low | Measured voltage | < 3.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |||
| P32AA - DC/DC converter voltage sensor 2 Short circuit to B+ | Out of range high | Measured voltage | > 32.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| P32AC - DC/DC converter voltage sensor 2 Range/Performance | Rationality low : Plausible check with other sensor measurement US1_3 | Input voltage difference between measurements at Safety switch S1_2 and Safety switch S1_3 | < -1.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| Rationality high : Plausible check with other sensor measurement US1_3 | Input voltage difference between measurements at Safety switch S1_2 and Safety switch S1_3 | > 1.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | |||
| Safety switch1_3 input supply Voltage Sensor U_Safety switch1_3 | P32B0 - DC/DC converter voltage sensor 3 Short circuit to Ground (GND) | Short to ground | Measured voltage | < 1.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |
| Out of range low | Measured voltage | < 3.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |||
| P32AF - DC/DC converter voltage sensor 3 Short circuit to B+ | Out of range high | Measured voltage | > 32.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| P32B1 - DC/DC converter voltage sensor 3 Range/Performance | Rationality low : Plausible check with other sensor measurement US1_4 | Input voltage difference between measurements at Safety switch S1_3 and Safety switch S1_4 | < -1.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| Rationality high : Plausible check with other sensor measurement US1_4 | Input voltage difference between measurements at Safety switch S1_3 and Safety switch S1_4 | > 1.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | |||
| Safety switch1_4 input supply Voltage Sensor U_Safety switch1_4 | P0E33 - DC/DC Converter Voltage Sensor "A" Low | Short to ground | Measured voltage | < 1.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |
| Out of range low | Measured voltage | < 3.0 | [V] | Safety switch S1 Functional Safety (FUSI) | Closed Enabled | 100 ms continuous | 2 DCY | |||
| P0E34 - DC/DC Converter Voltage Sensor "A" High | Out of range high | Measured voltage | > 32.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| P0E32 - DC/DC Converter Voltage Sensor "A" Range/Performance | Rationality low : Plausible check with other sensor measurement US1_1 | Input voltage difference between measurements at Safety switch S1_4 and Safety switch S1_1 | < -1.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| Rationality high : Plausible check with other sensor measurement US1_1 | Input voltage difference between measurements at Safety switch S1_4 and Safety switch S1_1 | > 1.0 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | |||
| 11 V actuator supply check Voltage Sensor - main uC | P0608 - Control Module VSS Output "A" | Rationality check : Verification with limit values | Measured voltage | ≤ 10.5 ≥ 15.0 | [V] | U_Terminal 30 | > 4.5 | [V] | 100 ms continuous | Immediately |
| 11 V actuator supply check Voltage Sensor - Safety uC | Rationality check : Verification with limit values | Measured voltage | ≤ 10.5 ≥ 15.0 | [V] | Safety controller communication U_Terminal 30 | ON > 4.5 | [-] [V] | 100 ms continuous | Immediately | |
| Capacitor input voltage U_PUMP_S1 | P0609 - Control Module VSS Output "B" | Rationality check : Plausibility check with other sensor measurement | Difference between measurements at capacitor and main micro controller Terminal_30 | ≤ 8.0 ≥15.0 | [V] [V] | U_Terminal 30 | ≤ U_Pump_S 1 (and) > 4.5 | [V] [V] | 100 ms continuous | Immediately |
| P06B1 - Sensor Power Supply "A" Circuit Low | Short to ground | Measured voltage | < 1.0 | [V] | Safety controller communication | Active | 100 ms continuous | Immediately | ||
| Out of range low | Measured voltage | < 3.0 | [V] | Safety controller communication | Active | 100 ms continuous | Immediately | |||
| P06B2 - Sensor Power Supply "A" Circuit High | Out of range high | Measured voltage | > 32.0 | [V] | Safety controller communication | Active | 100 ms continuous | Immediately | ||
| Safety Microcontroller supply Voltage Sensor US1_safety_uC | C1182 - Power supply sensor 2 | Rationality low : Plausible check with other sensor measurement US1_1 | Input voltage difference between measurements at Safety micro controller and Safety switch S1_1 | < -1.0 | [V] | Safety switch S1 Safety controller communication | Closed Active | 100 ms continuous | 2 DCY | |
| Rationality high : Plausible check with other sensor measurement US1_1 | Input voltage difference between measurements at Safety micro controller and Safety switch S1_1 | > 1.0 | [V] | Safety switch S1 Safety controller communication | Closed Active | 100 ms continuous | 2 DCY | |||
| Temperature Sensor absolute value t 1° C converted value t 1 digits | P0C39 - DC/DC Converter Temperature Sensor "A" Range/Performance | Other Rationality - Erratic intermittent contact check by temperature rate of change | Calculated rate of change of measured temperature t1 with time | > 2.0 | [°C / s] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P0C3B - DC/DC Converter Temperature Sensor "A" High | Out of range low | Measured temperature | < 200 | [Digit s] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0C3A - DC/DC Converter Temperature Sensor "A" Low | Out of range high | Measured temperature | > 4090 | [Digit s] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0C39 - DC/DC Converter Temperature Sensor "A" Range/Performance | Rationality low : Plausible check with other sensor measurement | Temperature difference between measurements at sensor t1 and t2 | < -400 | [Digit s] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| Rationality high : Plausible check with other sensor measurement | Temperature difference between measurements at sensor t1 and t2 | >400 | [Digit s] | Terminal 30 | ON | 100 ms continuous | 2 DCY | |||
| Temperature Sensor absolute value t2°C converted value t2 digits | P0C3E - DC/DC Converter Temperature Sensor "B" Range/Performance | Other Rationality - Erratic intermittent contact check using rate of change temperature | Calculated rate of change of temperature measurement t2 with time | > 2.0 | [°C / s] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P0C40 - DC/DC Converter Temperature Sensor "B" High | Out of range low | Measured temperature | < 200 | [Digit s] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0C3F - DC/DC Converter Temperature Sensor "B" Low | Out of range high | Measured temperature | > 4090 | [Digit s] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0C3E - DC/DC Converter Temperature Sensor "B" Range/Performance | Rationality low : Plausible check with other sensor measurement | Temperature difference between measurements at sensor t2 and t3 | < -400 | [Digit s] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| Rationaility high : Plausible check with other sensor measurement | Temperature difference between measurements at sensor t2 and t3 | >400 | [Digit s] | Terminal 30 | ON | 100 ms continuous | 2 DCY | |||
| Temperature Sensor absolute value t 3° C converted value t 3 digits | P0E59 - DC/DC Converter Temperature Sensor "C" Circuit Range/Performance | Other Rationality - Erratic intermittent contact check using rate of change temperature | Calculated rate of change of temperature measurement t3 with time | > 2.0 | [°C / s] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P0E5B - DC/DC Converter Temperature Sensor "C" Circuit High | Out of range low | Measured temperature | < 200 | [Digit s] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E5A - DC/DC Converter Temperature Sensor "C" Circuit Low | Out of range high | Measured temperature | > 4090 | [Digit s] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E59 - DC/DC Converter Temperature Sensor "C" Circuit Range/Performance | Rationality low : Plausible check with other sensor measurement | Temperature difference between measurements at sensor t3 and t4 | < -400 | [Digit s] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| Rationality high : Plausible check with other sensor measurement | Temperature difference between measurements at sensor t3 and t4 | >400 | [Digit s] | Terminal 30 | ON | 100 ms continuous | 2 DCY | |||
| P2C8D - DC/DC Converter Temperature Sensor "D" Circuit Range/Performance | Other Rationality - Erratic intermittent contact check using rate of change temperature | Calculated rate of change of temperature measurement t4 with time | > 2.0 | [°C / s] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| Temperature Sensor absolute value t 4° C converted value t 4 digits | P2C8F - DC/DC Converter Temperature Sensor "D" Circuit High | Out of range low | Measured temperature | < 200 | [Digit s] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P2C8E - DC/DC Converter Temperature Sensor "D" Circuit Low | Out of range high | Measured temperature | > 4090 | [Digit s] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P2C8D - DC/DC Converter Temperature Sensor "D" Circuit Range/Performance | Rationality low : Plausible check with other sensor measurement | Temperature difference between measurements at sensor t4 and t1 | < -400 | [Digit s] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| Rationality high : Plausible check with other sensor measurement | Temperature difference between measurements at sensor t4 and t1 | >400 | [Digit s] | Terminal 30 | ON | 100 ms continuous | 2 DCY | |||
| Current Sensor Phase_1 Iph.1 | P0E53 - DC/DC Converter Current Sensor "A" Circuit Low | Short to ground | Measured Current_Phase 1 | < -44 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P0E54 - DC/DC Converter Current Sensor "A" Circuit High | Short to battery | Measured Current_Phase 1 | > 47.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E53 - DC/DC Converter Current Sensor "A" Circuit Low | Out of range low | Measured Current_Phase 1 | < -41 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E54 - DC/DC Converter Current Sensor "A" Circuit High | Out of range high | Measured Current_Phase 1 | > 44.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E52 - DC/DC Converter Current Sensor "A" Circuit Range/Performance | Rationality low : Plausible check with other sensor measurement Iph.2 | Current difference between measurements at phase 1 and 2 | < -2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| Rationality high : Plausible check with other sensor measurement Iph.2 | Current difference between measurements at phase 1 and 2 | > 2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |||
| Current Sensor Phase_2 Iph.2 | P32A0 - DC/DC converter current sensor 2 Short circuit to Ground (GND) | Short to ground | Measured Current_Phase 2 | < -44 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P329F - DC/DC converter current sensor 2 Short circuit to B+ | Short to battery | Measured Current_Phase 2 | > 47.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A0 - DC/DC converter current sensor 2 Short circuit to Ground (GND) | Out of range low | Measured Current_Phase 2 | < -41 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P329F - DC/DC converter current sensor 2 Short circuit to B+ | Out of range high | Measured Current_Phase 2 | > 44.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A1 - DC/DC converter current sensor 2 Range/Performance | Rationality low : Plausible check with other sensor measurement Iph.3 | Current difference between measurements at phase 2 and 3 | < -2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| Rationality high : Plausible check with other sensor measurement Iph.3 | Current difference between measurements at | > 2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |||
| Current Sensor Phase_3 Iph.3 | P32A3 - DC/DC converter current sensor 3 Short circuit to Ground (GND) | Short to ground | Measured Current_Phase 3 | < -44 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P32A2 - DC/DC converter current sensor 3 Short circuit to B+ | Short to battery | Measured Current_Phase 3 | > 47.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A3 - DC/DC converter current sensor 3 Short circuit to Ground (GND) | Out of range low | Measured Current_Phase 3 | < -41 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A2 - DC/DC converter current sensor 3 Short circuit to B+ | Out of range high | Measured Current_Phase 3 | > 44.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A4 - DC/DC converter current sensor 3 Range/Performance | Rationality low : Plausible check with other sensor measurement Iph.4 | Current difference between measurements at | < -2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| Rationality high : Plausible check with other sensor measurement Iph.4 | Current difference between measurements at | > 2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |||
| Current Sensor Phase_4 Iph.4 | P0E53 - DC/DC Converter Current Sensor "A" Circuit Low | Short to ground | Measured Current_Phase 4 | < -44 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P0E54 - DC/DC Converter Current Sensor "A" Circuit High | Short to battery | Measured Current_Phase 4 | > 47.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E53 - DC/DC Converter Current Sensor "A" Circuit Low | Out of range low | Measured Current_Phase 4 | < -41 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E54 - DC/DC Converter Current Sensor "A" Circuit High | Out of range high | Measured Current_Phase 4 | > 44.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E52 - DC/DC Converter Current Sensor "A" Circuit Range/Performance | Rationality low : Plausible check with other sensor measurement Iph.5 | Current difference between measurements at phase 4 and 5 | < -2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| Rationality high : Plausible check with other sensor measurement Iph.5 | Current difference between measurements at phase 4 and 5 | > 2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |||
| Current Sensor Phase_5 Iph.5 | P32A0 - DC/DC converter current sensor 2 Short circuit to Ground (GND) | Short to ground | Measured Current_Phase 5 | < -44 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P329F - DC/DC converter current sensor 2 Short circuit to B+ | Short to battery | Measured Current_Phase 5 | > 47.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A0 - DC/DC converter current sensor 2 Short circuit to Ground (GND) | Out of range low | Measured Current_Phase 5 | < -41 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P329F - DC/DC converter current sensor 2 Short circuit to B+ | Out of range high | Measured Current_Phase 5 | > 44.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A1 - DC/DC converter current sensor 2 Range/Performance | Rationality low : Plausible check with other sensor measurement Iph.6 | Current difference between measurements at phase 5 and 6 | < -2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| Rationality high : Plausible check with other sensor measurement Iph.6 | Current difference between measurements at phase 5 and 6 | > 2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |||
| Current Sensor Phase_6 Iph.6 | P32A3 - DC/DC converter current sensor 3 Short circuit to Ground (GND) | Short to ground | Measured Current_Phase 6 | < -44 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P32A2 - DC/DC converter current sensor 3 Short circuit to B+ | Short to battery | Measured Current_Phase 6 | > 47.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A3 - DC/DC converter current sensor 3 Short circuit to Ground (GND) | Out of range low | Measured Current_Phase 6 | < -41 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A2 - DC/DC converter current sensor 3 Short circuit to B+ | Out of range high | Measured Current_Phase 6 | > 44.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A4 - DC/DC converter current sensor 3 Range/Performance | Rationality low : Plausible check with other sensor measurement Iph.7 | Current difference between measurements at phase 6 and 7 | < -2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| Rationality high : Plausible check with other sensor measurement Iph.7 | Current difference between measurements at phase 6 and 7 | > 2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |||
| Current Sensor Phase_7 Iph.7 | P0E53 - DC/DC Converter Current Sensor "A" Circuit Low | Short to ground | Measured Current_Phase 7 | < -44 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P0E54 - DC/DC Converter Current Sensor "A" Circuit High | Short to battery | Measured Current_Phase 7 | > 47.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E53 - DC/DC Converter Current Sensor "A" Circuit Low | Out of range low | Measured Current_Phase 7 | < -41 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E54 - DC/DC Converter Current Sensor "A" Circuit High | Out of range high | Measured Current_Phase 7 | > 44.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P0E52 - DC/DC Converter Current Sensor "A" Circuit Range/Performance | Rationality low : Plausible check with other sensor measurement Iph.8 | Current difference between measurements at phase 7 and 8 | < -2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| Rationality high : Plausible check with other sensor measurement Iph.8 | Current difference between measurements at phase 7 and 8 | > 2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |||
| Current Sensor Phase_8 Iph.8 | P32A0 - DC/DC converter current sensor 2 Short circuit to Ground (GND) | Short to ground | Measured Current_Phase 8 | < -44 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P329F - DC/DC converter current sensor 2 Short circuit to B+ | Short to battery | Measured Current_Phase 8 | > 47.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A0 - DC/DC converter current sensor 2 Short circuit to Ground (GND) | Out of range low | Measured Current_Phase 8 | < -41 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P329F - DC/DC converter current sensor 2 Short circuit to B+ | Out of range high | Measured Current_Phase 8 | > 44.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P32A1 - DC/DC converter current sensor 2 Range/Performance | Rationality low : Plausible check with other sensor measurement Iph.1 | Current difference between measurements at phase 8 and 1 | < -2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| Rationality high : Plausible check with other sensor measurement Iph.1 | Current difference between measurements at phase 8 and 1 | > 2.5 | [A] | Terminal 30 | ON | 100 ms continuous | Immediately | |||
| Fan Current Sensor I_fan | P0691 - Fan 1 Control Circuit Low | Short to ground | Measured Current at Fan terminal | < 0.015 | [A] | Terminal 30 | ON | [%] | 100 ms continuous | 2 DCY |
| P0692 - Fan 1 Control Circuit High | Short to battery | Measured Current at Fan terminal | > 1.1 | [A] | Terminal 30 | ON | [%] | 100 ms continuous | 2 DCY | |
| P0691 - Fan 1 Control Circuit Low | Out of range low | Measured Current at Fan terminal | < 0.03 | [A] | Fan duty cycle | ≥ 60 | [%] | 100 ms continuous | 2 DCY | |
| P0692 - Fan 1 Control Circuit High | Out of range high | Measured Current at Fan terminal | > 1.0 | [A] | Fan duty cycle | ≥ 60 | [%] | 100 ms continuous | 2 DCY | |
| P0480 - Fan 1 Control Circuit | Rationality low : Plausible check with duty cycle (x) based limit value (y) | Measured Current at Fan terminal is evaluated with limit value | see sheet fan compensation | [mA] | Fan duty cycle | ≥ 60 | [%] | 100 ms continuous | 2 DCY | |
| Rationality high : Plausible check with duty cycle (x) based limit value (y) | Measured Current at Fan terminal is evaluated with limit value | see sheet fan compensation | [mA] | Fan duty cycle | ≥ 60 | [%] | 100 ms continuous | 2 DCY | ||
| FAN actuator functional check | B126B - Housing fan | FAN open circuit / not plugged in to circuit | Measured current at Fan terminal | < 0.015 | [A] | Terminal 30 | ON | 100 ms continuous | 2 DCY | |
| P0480 - Fan 1 Control Circuit | FAN overload failure | Measured current at Fan terminal | > 1.2 | [A] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| P2C41 - Fan 3 Performance/Stuck Off | FAN Blocked condition check by comparing fan terminal current measurement with duty cycle (x) based limit value (y) | Calculated fan speed based on current measurement is lower than limit value | see sheet fan compensation | [1/mi n] | Fan duty cycle | ≥ 60 | [%] | 100 ms continuous | 2 DCY | |
| C106B - Wheel speed sensor | FAN Broken condition check by comparing fan terminal current measurement with duty cycle (x) based limit value (y) | Calculated fan speed based on current measurement is higher than limit value | see sheet fan compensation | [1/mi n] | Fan duty cycle | ≥ 60 | [%] | 100 ms continuous | 2 DCY | |
| Overall System Performance Check | P0D32 - DC/DC Converter "A" Over Temperature | Measured temperature from all 4 sensors | Maximum temperature out of all sensor measurements | > 85 | [°C] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P1B3A - Power supply sensor 1 insufficient voltage | Terminal 30_Under voltage with shut off detected | Measured voltage Terminal 30 | < 4 | [V] | Terminal 30 | ON | 100 ms continuous | 2 DCY | ||
| P0E56 - DC/DC Converter Input Voltage Too Low | Terminal 40_Under voltage with shut off detected | Measured voltage Terminal 40 | < 17 | [V] | Terminal 40 Precharge | ON Completed | 100 ms continuous | 2 DCY | ||
| P1CB3 - DC/DC converter (48V) internal malfunction | Conversion efficiency out of limit | Ratio of output power to input power is conversion efficiency. The calculated value is compared with input current (x) based high and low efficiency limit values (y). The input current x is the sum of all 8 current sensor measurements | High limit y = +100.1082915x0 -0.005853603x1 -4.57111e-5x2 +1.18206e-7x3 +1.12654e-11x4 ymax =100 Low limit = +78.50336709x0 +0.831397432x1 -0.020975461x2 +0.000268758x3 -1.89771e-6x4 +7.37869e-9x4 -1.47418e-11x5 +1.1789e-14x6 y min =84 | [%] | I_Terminal 30 U_Terminal 30 DCDC output power | ≥ 8 > 9 ≥ 100 | [A] [V] [W] | 100 ms continuous | 2 DCY | |
| P108F - Pre-load faulty or disconnected | Time to charge 48 V system to expected level | Elapsed time since precharge start | > 10 | [s] | Terminal 30 | ON | Only during precharge | Immediately | ||
| P168F - System malfunction | Since DCDC interfaces between 12 V and 48 V system, some of the functional safety reactions will shut down the system function. This monitor is included to inform vehicle user about such shutdown caused by safety failure | DCDC converter state Functional safety failure | Shut down Present | [-] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| B17D8 - Inconsistent configuration detected | Functional check of applicable OBD software configuration | CAN Signal Data set variable : OBD Mode | = US_OBD = 1 | [-] | Terminal 30 OBD_Config_Check | ON Possible | 100 ms continuous | 2 DCY | ||
| Micro controller Internal Error | P0604 - Internal Control Module Random Access Memory (RAM) Error | RAM monitor | Number of internal RAM errors | > 10 | [-] | Terminal 30 | ON | 100 ms continuous | Immediately | |
| P0605 - Internal Control Module Read Only Memory (ROM) Error | ROM monitor | Number of internal ROM errors | > 5 | [-] | Terminal 30 | ON | 100 ms continuous | Immediately | ||
| P062F - Internal Control Module EEPROM Error | NVM Monitor | Stored and calculated checksum | NOT MATCHING | [-] | Initialization | ON | Only during initialization | Immediately | ||
| B202F - Ctrl. mod. internal sys. malfunction watchdog | WD monitor | Number of consecutive WD resets | > 5 | [-] | Initialization | ON | Only during initialization | Immediately | ||
| U1201 - Data bus no communication | CAN_RAM monitor | Internal error detected at CAN RAM portion | TRUE | [-] | Initialization | ON | Only during initialization | Immediately | ||
| CAN Communication failures | U1121 - Databus missing message | Time out check | CAN messages BMS_MV_01 or BMS_MV_12 or Motor_Code_01 or Motor_EV_01 or Motor_07 or MVK_01 or Klemme_status_01 or Systeminfo_01 | No update for > 0.5 > 1.0 > 5.0 > 1.0 > 5.0 > 0.5 > 1.0 > 5.0 | [s] [s] [s] [s] [s] [s] [s] [s] | H_CAN_diagnostics | Enabled | 100 ms continuous | 2 DCY | |
| U134F - Data bus Signal not initialized | Invalid Value | BMS_MV_01 BMS_MV_12 | Invalid value detection | [-] | CAN_diag | Enabled | 100 ms continuous | 2 DCY | ||
| U1123 - Databus error value received | Error value | BMS_MV_01 BMS_MV_12 | ERROR | [-] | CAN_diag | Enabled | 100 ms continuous | 2 DCY | ||
| U13B2 - Target mode unknown | Invalid value | MVK_01 | ERROR | [-] | CAN_diag | Enabled | 100 ms continuous | 2 DCY | ||
| U1122 - Databus implausible message | CRC failure | Message - MVK_01 | ERROR | [-] | CAN_diag | Enabled | 100 ms continuous | 2 DCY | ||
| U1201 - Data bus no communication | Global time out check or Bus off check | CAN_Global | TIMEOUT | [-] | Terminal30 | ON | 100 ms continuous | 2 DCY | ||
| Safety micro controller internal failure | B17D9 - Safety controller | Safety Controller software version mismatch | Communication from safety micro controller Software ID matches with stored values | Enabled Not matching | [-] | Initialization | ON | Only during initialization | Immediately | |
| Safety controller not working | Safety controller communication request | Not answered | [-] | Initialization | ON | 100 ms continuous | Immediately | |||
| DCDC Converter control loop monitor | P06D1 - Internal Control Module Ignition Coil Control Performance | Failure occurrence frequency | Number of failure occurrences Time window | > 5 > 10 | [num bers] [minu tes] | Initialization | ON | 100 ms continuous | Immediately | |
| Precharge function monitor | P33F0 - High-voltage system activation Malfunction | Terminal 40_Precharge rationality | Voltage difference between target and measured voltage @ time since precharge start as percentage of target ramp time | > 3 > 170 | [V] [%] of time | Precharge | Enabled | Only during precharge | 2 DCY |