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Diagnostic Trouble Codes With Test Charts: Introduction: Notes

If no faults were found while performing BASIC DIAGNOSTIC PROCEDURES , proceed with self-diagnostics. OBD-II Diagnostic Trouble Codes (DTCs) are accessed using a generic scan tool connected to vehicle Data Link Connector (DLC). See Fig 1. BMW trouble codes can be accessed using BMW's GROUP TESTER ONE (GT-1) or DISplus hardware system.

Beginning with model year 2001, the E39, E46 and E53 eliminated the 20-pin BMW diagnostic connector from the engine compartment. The 16-pin OBD-II connector located inside vehicle is the only diagnosis port. The E38 and Z3 will continue to use the 20-pin connector until the end of production. The 16-pin OBD-II connector has been in all BMWs since 1996 to comply with OBD-II regulations requiring a standardized diagnostic port. Before 2001, only emissions relevant data could be extracted from OBD-II connector because it did not provide access to the TXD (D-bus). The TXD line is connected to pin No. 8 of the OBD-II connector on vehicles without the 20-pin diagnostic connector. The OBD-II connector is located in driver's footwell to left of steering column for E39, E46 and E53 vehicles.

On 7-series vehicles, diagnosis tool is connected to the vehicle at the OBD-II diagnosis connector (On-Board Diagnosis). The connector is located behind a small cover in the drivers side lower "A" pillar trim. There is a black plastic cap that bridges KL30 to the D-bus when the connector is not being used. This cap must be removed before installing the diagnosis cable. The TXD lead is located in pin 7 of the OBD socket and is connected directly to the ZGM. The ZGM detects by means of the data transmission speed whether a BMW diagnosis tool (DISplus, GT-1) or an aftermarket scanner is connected. The PCM allows access to different data depending on diagnosis tool connected. When using an OBD-II scan tool for diagnosis, the transmission speed is 10.4 KBit/s. See Fig 2.

The Motronic/Siemens control unit provides a substitute value if a failure occurs in an engine performance related component, such as engine (coolant) temperature sensor, intake air temperature sensor, airflow meter or exhaust gas oxygen sensor. These substitute values are canceled when normal engine operation is resumed.

If no DTCs are present after entering self-diagnostics, proceed to TROUBLE SHOOTING - NO CODES article for diagnosis by symptom (i.e., ROUGH IDLE, NO START, etc.). For engine management system identification, see ENGINE MANAGEMENT SYSTEM IDENTIFICATION (2002)  table.

NOTE: All voltage tests should be performed with a Digital Volt-Ohmmeter (DVOM) with a minimum 10-megohm input impedance, unless specifically stated otherwise in testing procedures.
Fig 1: Locating OBD-II Connector
G00210676Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Diagnosis Using OBD-II Connector
G00210679Courtesy of BMW OF NORTH AMERICA, INC.
ENGINE MANAGEMENT SYSTEM IDENTIFICATION (2002)

MODEL BODY ENGINE FUEL SYSTEM IGNITION SYSTEM CODE
M-Coupe E36 3.2L 6-Cyl. S54 Bosch MS S54 DIS CN93
M-Roadster E36 3.2L 6-Cyl. S54 Bosch MS S54 DIS CL93
M3 E46 3.2L 6-Cyl. S54 Bosch MS S54 DIS BR93, BL93
M5 E39 5.0L 8-Cyl. S62 Siemens MS S52 DIS DE93
X5 E53 3.0L 6-Cyl. M54 Siemens MS 43 DIS FA53, 63
X5 E53 4.4L V8 M52 Bosch Motronic 7.2 DIS FB33, 43
X5 E53 4.6L V8 M62 Bosch Motronic 7.2 DIS FB03, 93
Z3 E36 2.5L 6-Cyl. M54 Siemens MS 43 DIS CN33, 43, 53, 63
Z3 E36 3.0L 6-Cyl. M54 Siemens MS 43 DIS CN33, 43, 53, 63
Z8 E52 5.0L V8 S62 Siemens MS S52 DIS EJ13
325i E46 2.5L 6-Cyl. M54 Siemens MS 43 DIS ET37, EV33
325Ci E46 2.5L 6-Cyl. M54 Siemens MS 43 DIS BN33
325xi E46 2.5L 6-Cyl. M54 Siemens MS 43 DIS EU33
330i E46 3.0L 6-Cyl. M54 Siemens MS 43 DIS EV53
330Ci E46 3.0L 6-Cyl. M54 Siemens MS 43 DIS BN53
330xi E46 3.0L 6-Cyl. M54 Siemens MS 43 DIS EW53
525i E39 2.5L 6-Cyl. M54 Siemens MS 43 DIS DT33
530i E39 3.0L 6-Cyl. M54 Siemens MS 43 DIS DT53
540i E39 4.4L V8 M62 Bosch Motronic 7.2 DIS DN53
745i E65 4.4L V8 N62 Bosch ME 9.2 DIS GL53
745Li E66 4.4L V8 N62 Bosch ME 9.2 DIS GN63